beautypg.com

Spindle alarms – Yaskawa i80M Maintenance Manual User Manual

Page 103

background image

Spindle alarms

4.2.12 ALARMS 3051 TO 3054 (EXCESSIVE POSITION LAG)

Excessive position lag results when the lag of machine

to command value exceeds parameter

to pm3054.

Table 4.14

Alarms 3051 to 3054 (Excessive Position Lag : spindle)

Cause of Trouble

Motor load is too large
and movement

is too small.
e.g.

Excessive drilling

Machine requires

lubricant.

Program error causes

tool/work contact.

Torque is not applied.

D/A circuit failure

(output continues )

Failure of spindle
controller (speed com-
mand continues)

Wiring failure

Incorrect setting of PG
magnification

Too low setting of Kp

(position loop gain)
causes excessive

lag. ---

Check Method

Observe motor current or torque

monitor if an alarm occurs during idle

direction (forward/

reverse) at log or rapid mode after
turning ON the power.

Check oil film on slide surface of

machine and check oil level in tank.

Check torque limit signal.
Check torque monitor and motor

current. (For details, refer to the
spindle controller manual. )

the check connector CN3D of

JANCD-FC31O (or

board,

that output voltage changes

to command. A3 (O V)

A5 and A3 of

spindle and

Al and A3 of 2nd spindle.

to the instruction manual of

drive.

to Section 12 of YASNAC i80

Manual (TOE

Determine correct PG magnification
‘rem PG pulse count, gear ratio,

screw pitch and compare it with

to

Solution

[f the cause is in the
machine, correct the
trouble and restart
operation.

Correct torque

limitation.

Replace spindle drive.

Replace the spindle

motor.

Replace model

board.

Replace the spindle
controller unit.

Refer to Section

of

YASNAC i80 Connecting
Manual

Set correct PG

magnification.

If the setting is much
smaller than the standard
value set by machine

manufacturer, enlarge
parameter

spindle axis),

spindle axis), pm1457
spindle axis) and pm1477

(4th-spindle axis). See

Section 5 for Kp adjustment
method. For details, contact

machine manufacturer.

9 5

a

A