Tweco 500SP PowerMaster Automation User Manual
Automation
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Table of contents
Document Outline
- SECTION 1: SAFETY INSTRUCTIONS AND WARNINGS
- 1.01 Arc Welding Hazards
- 1.02 Principal Safety Standards
- 1.03 Symbol Chart
- 1.04 Precautions De Securite En Soudage A L'arc
- 1.05 Dangers relatifs au soudage à l'arc
- 1.06 Principales Normes De Securite
- 1.07 Graphique de Symbole
- SECTION 2: INTRODUCTION
- 2.01 How To Use This Manual
- 2.02 Equipment Identification
- 2.03 Receipt Of Equipment
- 2.04 Machine Components
- 2.05 Lifting Points
- 2.06 Power Supply Specifications (part 1)
- 2.07 Power Supply Specifications (part 2)
- 2.08 Wire Feeder Specifications
- 2.09 Features and Benefits Common to all PowerMaster SP Systems #
- 2.09 Features and Benefits Common to all PowerMaster SP Systems (con't) #
- SECTION 3: INSTALLATION
- 3.01 Location
- 3.02 Transportation and Positioning
- 3.03 Fitting the Mains Cable into the Cable Gland
- 3.04 Voltage Changeover
- 3.05 Connecting 3-Phase Input Power to 400SP or 500SP
- 3.06 Connecting Single-Phase Input Power to 400SP or 500SP
- 3.07 Quick Start Set Up
- 3.08 Recommended Setup for MIG
- 3.09 Automation Weld Gun
- 3.10 Pulsemaster PMA512S-3545 500 Amp Weld Gun (when welding by hand)
- 3.11 Installing A New Wire Conduit in the Pulsemaster PMA512S-3545
- SECTION 4: MANUAL OPERATION
- 4.01 General Safety Precautions
- 4.02 Welding Controls
- 4.03 Menu Structure
- 4.04 Special functions
- 4.05 Smart GMAW, Pulse GMAW & TwinPulse Programs
- 4.06 Welding Setting Selection Guide
- SECTION 5: ROBOTIC OPERATION
- 5.01 Robot Interface INT06
- 5.02 Digital Inputs and Outputs
- 5.03 Analog Inputs
- 5.04 Robot Interface Schematic
- 5.05 Robot Interface INT06 PC Board Schematic
- 5.06 42-Pin Harting Socket
- 5.07 Configuration at Front Panel Menu
- 5.08 Robot Tool Software Installation
- 5.09 Decimal-Binary Conversion
- SECTION 6: MANUAL GMAW WELDING
- 6.01 Types of Weld Transfer Modes
- 6.02 Holding and Manipulating the Torch
- 6.03 Basics of Pulsed Arc Welding
- 6.04 Pulsed Arc Welding Parameters
- 6.05 Smart, Pulse or TwinPulse GMAW Welding
- 6.06 Conventional Manual GMAW/FCAW Welding
- 6.07 SMAW/STICK Welding
- SECTION 7: SERVICE
- 7.01 Maintenance
- 7.02 System Troubleshooting Guide
- 7.03 Welding Process Troubleshooting Guide
- 7.04 Error Codes
- APPENDIX 1: OPTIONAL ACCESSORIES AND CONSUMABLES
- APPENDIX 2: FEED ROLL INFORMATION
- APPENDIX 3: MOUNTING THE TORCH HOLDER
- LIMITED WARRANTY
- WARRANTY SCHEDULE
- GLOBAL CUSTOMER SERVICE CONTACT INFORMATION