Tweco 100 Auto-Cut User Manual
Tweco Equipment
Manual No. 0-4764-AQ
Manual Assembly Instructions
- Separate this sheet from the rest of the manual.
- Locate and remove 'Page 1' of this manual. Follow the directions on 'Page 1'.
- Locate the set of tabs for this manual.
- Locate the torch information section, which will become section 8 of this manual.
- Find the sheets saying 'Insert Section ___ tab here. Discard this sheet'. Insert the appropriate tabs and
discard the 'Insert Section ___ tab here. ' sheet.
- At Section 8, insert the torch information section.
-Insert the assembled manual sections and tabs into the 3-ring binder.
- Keep this manual with the power supply for installation, operation, maintenance, and replacement parts
information.
OPTIONAL:
Copy Section 8 (torch operational data) for operator convenience. This section includes data that will be
needed repeatedly for system operation, depending on the metal to be cut and the gases in use.
- Discard this sheet.
NOTE:
Power supply schematics are provided separately. The system operator may want to keep them with this
book or in a separate location.
Document Outline
- SECTION 1:GENERAL INFORMATION
- SECTION 2: SPECIFICATIONS
- 2.01 General Description Of The System
- 2.02 Plasma Power Supply
- 2.03 Gas Control Module / Arc Starter
- 2.04 Plasma Cutting Torch
- 2.05 System Component Layout
- 2.06 Power Supply Specifications & Electrical Requirements
- 2.07 Power Supply Dimensions
- 2.08 Power Supply Rear Panel Features
- 2.09 Gas Requirements
- 2.10 Gas Applications
- 2.11 XTTM-301 Torch Specifications
- SECTION 3: INSTALLATION
- 3.01 Installation Requirements
- 3.02 Cables and Leads Identification
- 3.03 Cables & Leads Identification
- 3.04 Position the Power Supply
- 3.05 Primary Power Connections
- 3.06 Ground Connections
- 3.07 Connect Work Cable
- 3.08 Connect Gas Supply Lines
- 3.09 Connect CNC Cable
- 3.10 Set Switches for Type 2 Command-Control Module
- 3.11 Height Control Connections
- 3.12 Connect Torch Leads to the Gas Control Module / Arc Starter
- 3.13 Torch Head Installation and Connection
- 3.14 Install Consumable Torch Parts
- SECTION 4: OPERATION
- SECTION 5: MAINTENANCE
- Section 6: REPLACEMENT ASSEMBLIES & PARTS
- 6.01 Replacement Power Supply
- 6.02 Leads and Cables
- 6.03 Recommended Gas Supply Hose
- 6.04 Power Supply External Replacement Parts
- 6.05 Power Supply Replacement Parts - Right Side
- 6.06 Power Supply Replacement Parts - Right Side
- 6.07 Power Supply Replacement Parts - Right Side
- 6.08 Power Supply Replacement Parts - Front Panel
- 6.09 Power Supply Replacement Parts - Front Panel
- 6.10 Power Supply Replacement Parts - Right Side
- 6.11 Power Supply Replacement Parts - Rear Panel
- 6.12 Power Supply Replacement Parts - Right Side
- 6.13 Power Supply Replacement Parts
- 6.14 Power Supply Replacement Parts - Right Side
- 6.15 Power Supply Replacement Parts
- 6.16 Power Supply Replacement Parts - Right Side
- 6.17 Command & Control Module Type 2 - Replacement Parts
- 6.18 Arc Starter & Gas Control Module (GCM-1000) Replacement Parts
- SECTION 7: TORCH MAINTENANCE
- Appendix 1: Control Cable Pinouts
- Appendix 2: Control Cable Pinouts
- Appendix 3: Command-Control PC Board Layout (A)
- Appendix 4: Command-Control PC Board Layout (B)
- Appendix 5: CNC - Control Module Board PCB Connections
- Appendix 6: Schematic, 230-460V, Chopper Pilot
- Appendix 6: Schematic, 230-460V, Chopper Pilot Cont.
- Appendix 7: Schematic, 230-460V, Resistor Pilot
- Appendix 7: Schematic, 230-460V, Resistor Pilot Cont.
- Appendix 8: Schematic, CCC 400V, Chopper Pilot
- Appendix 8: Schematic, CCC 400V, Chopper Pilot Cont.
- Appendix 9: Schematic, CE 400V, Chopper Pilot
- Appendix 9: Schematic, CE 400V, Chopper Pilot Cont.
- Appendix 10: Schematic, CE 400V, Resistor Pilot
- Appendix 10: Schematic, CE 400V, Resistor Pilot Cont.
- Appendix 11: Schematic, CSA 600V, Chopper Pilot
- Appendix 11: Schematic, CSA 600V, Chopper Pilot Cont.
- Appendix 12: Arc Starter / Gas Control Module Schematic
- APPENDIX 13: PUBLICATION HISTORY