Tweco CutMaster 101 with SL100SV User Manual

101 cutmaster, Operating manual, Sl100sv

Text mode
Original mode

AUTOMATED
PLASMA CUTTING SYSTEM

101

CUTMASTER

™

Operating Manual

Rev. AD.01 Date: April 2, 2007 Manual # 0-4642
Operating Features:

Art # A-04611

SL100SV

PLASMA CUTTING
MACHINE TORCH

Table of contents

Document Outline

SECTION 1: GENERAL INFORMATION
1.01 Notes, Cautions and Warnings
1.02 Important Safety Precautions
1.03 Publications
1.04 Note, Attention et Avertissement
1.05 Precautions De Securite Importantes
1.06 Documents De Reference
1.07 Declaration of Conformity
1.08 Statement of Warranty
SECTION 2: SPECIFICATIONS
2.01 Scope of Manual
2.02 Power Supply Specifications
2.03 Input Wiring Specifications
2.04 Power Supply Features
2.05 Power Supply Options and Accessories
2.06 Torch Specifications
2.07 Torch Options and Accessories
2.08 Introduction to Plasma
SECTION 3: INSTALLATION
3.01 Unpacking
3.02 Lifting Options
3.03 Primary Input Power Connections
3.04 Gas Connections
3.05 Torch Connections
3.06 Torch Installation
3.07 Torch Parts Selection
3.08 Power Supply Connection to SC-11 Standoff Control
3.09 Power Supply Connection to Alternate Standoff Control
3.10 Automation Interface PC Board Set-up
3.11 Optional Remote Current Control Harness Installation
SECTION 4: OPERATION
4.01 Product Features
4.02 Preparations For Operating
4.03 Selection, Inspection and Replacement of Consumable Torch Parts
4.04 Cut Quality
4.05 General Cutting Information
4.06 Torch Operation
4.07 Cutting Parameters
4.08 Cutting Specifications
4.09 Cutting Speed Chart: Mild Steel, SL100 Torch with Exposed Tip
4.10 Cutting Speed Charts: Stainless Steel, SL100 Torch with Exposed Tip
4.11 Cutting Speed Charts: Aluminum, SL100 Torch with Exposed Tip
4.12 Cutting Speed Charts: Mild Steel, SL100 Torch with Shielded Tip
4.13 Cutting Speed Charts: Stainless Steel, SL100 Torch with Shielded Tip
4.14 Cutting Speed Charts: Aluminum, SL100 Torch with Shielded Tip
4.15 Operator's Custom Cutting Speed Charts
SECTION 5: SERVICE
5.01 General Maintenance
5.02 Common Faults
5.03 Basic Troubleshooting
5.04 Advanced Troubleshooting Guide - General Information
5.05 Main Input and Internal Power Problems
5.06 Pilot Arc Problems
5.07 Main Arc Problems
5.08 Test Procedures
5.09 Power Supply Major External Parts Replacement
5.10 Front Panel Parts Replacement
5.11 Left Side Internal Parts Replacement
5.12 Right Side Internal Parts Replacement
SECTION 6: PARTS LISTS
6.01 Introduction
6.02 Ordering Information
6.03 Complete Power Supply Replacement
6.04 Power Supply Basic Replacement Parts
6.05 Power Supply Options and Accessories
6.06 Power Supply Major External Replacement Parts
6.07 Power Supply Front Panel Replacement Parts
6.08 Rear Panel Replacement Parts
6.09 Power Supply Left Side Internal Replacement Parts
6.10 Right Side Internal Replacement Parts
6.11 Torch Replacement Parts
6.12 Torch Replacement Parts
6.13 Torch Consumables
6.14 Torch Spare Parts Kits
6.15 Complete Torch Assembly Replacement
6.16 Torch Options & Accessories
APPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM)
APPENDIX 2: DATA TAG INFORMATION
APPENDIX 3: MAINTENANCE SCHEDULE
APPENDIX 4: TORCH PIN - OUT DIAGRAMS
APPENDIX 5: TORCH CONNECTION DIAGRAMS
APPENDIX 6: CONTROL CABLE PIN - OUT DIAGRAM
APPENDIX 7: INTERFACE PCB SWITCH SETTINGS (MOST COMMON SETTINGS)
APPENDIX 8: INTERFACE PCB SWITCH SETTINGS (Division Factors 16-24)
APPENDIX 9: INTERFACE PCB SWITCH SETTINGS (Division Factors 24-30)
APPENDIX 10: INTERFACE PCB SWITCH SETTINGS (Division Factors 30-33)
APPENDIX 11: INTERFACE PCB SWITCH SETTINGS (Division Factors 33-36)
APPENDIX 12: INTERFACE PCB SWITCH SETTINGS (Division Factors 36-43)
APPENDIX 13: INTERFACE PCB SWITCH SETTINGS (Division Factors 43-50)
APPENDIX 14: AUTOMATION INTERFACE PC BOARD WIRING LAYOUT
APPENDIX 15: AUTOMATION INTERFACE PC BOARD LAYOUT and TEST POINTS
APPENDIX 16: AUTOMATION INTERFACE PC BOARD WIRING CONNECTIONS T O OEM CNC HARNESS
APPENDIX 17: AUTOMATION INTERFACE PC BOARD WIRING CONNECTIONS TO ALTERNATE CNC HARNESS
APPENDIX 18: MAIN PC BOARD LAYOUT
APPENDIX 19: MAIN PC BOARD WIRING LAYOUT (208 /230-Volt POWER SUPPLIES)
APPENDIX 20: MAIN PC BOARD WIRING LAYOUT (400-Volt, 415-Volt, 4 60-Volt, 600-Volt POWER SUPPLIES)
APPENDIX 21: LOGIC BOARD LAYOUT
APPENDIX 22: POT / LED BOARD LAYOUT
APPENDIX 23: OUTPUT BOARD WIRING DIAGRAM
APPENDIX 24: OUTPUT DIODE BOARD LAYOUT
APPENDIX 25: PILOT BOARD LAYOUT
APPENDIX 26: 28VAC CIRCUIT DIAGRAM
APPENDIX 27: INPUT DIODE LAYOUT
APPENDIX 28: 208/230V SYSTEM SCHEMATIC (Power supply and SL100 Torch)
APPENDIX 29: 208/230V SYSTEM SCHEMATIC (Power supply and SL100SV Torch)
APPENDIX 30: 400 / 415V / 460V SYSTEM SCHEMATIC (Power supply and SL100 Torch)
APPENDIX 31: 400 / 415V / 460V SYSTEM SCHEMATIC (Power supply and SL100SV Torch)
APPENDIX 32: 600V SYSTEM SCHEMATIC (Power supply and SL100 Torch)
APPENDIX 33: 600V SYSTEM SCHEMATIC (Power supply and SL100SV Torch)
APPENDIX 34: Publication History