Tweco 200 Auto-Cut User Manual

200 auto-cut, Operating manual, Plasma cutting system

Text mode
Original mode

Rev. AR

Date: January 8, 2013

Manual # 0-4805

Operating Features:

PLASMA CUTTING SYSTEM

200

AUTO-CUT

Operating Manual

Table of contents

Document Outline

SECTION 1: GENERAL INFORMATION
1.01 Notes, Cautions and Warnings
1.02 Important Safety Precautions
1.03 Publications
1.04 Note, Attention et Avertissement
1.05 Precautions De Securite Importantes
1.06 Documents De Reference
1.07 Declaration of Conformity
1.08 Statement of Warranty
SECTION 2: SPECIFICATIONS
2.01 General Description Of The System
2.02 Plasma Power Supply
2.03 Gas Control Module / Arc Starter
2.04 Plasma Cutting Torch
2.05 System Component Layout
2.06 Power Supply Specifications & Electrical Requirements
2.07 Power Supply Dimensions
2.08 Power Supply Rear Panel Features
2.09 Gas Requirements
2.10 Gas Applications
2.11 XTTM-301 Torch Specifications
SECTION 3: INSTALLATION
3.01 Installation Requirements
3.02 Cables and Leads Identification
3.03 Cables & Leads Identification
3.04 Position the Power Supply
3.05 Primary Power Connections
3.06 Ground Connections
3.07 Connect Work Cable
3.08 Connect Gas Supply Lines
3.09 Connect CNC Cable
3.10 Set Switches for Type 2 Command-Control Module
3.11 Height Control Connections
3.12 Connect Torch Leads to the Gas Control Module / Arc Starter
3.13 Torch Head Installation and Connection
3.14 Install Consumable Torch Parts
SECTION 4: OPERATION
4.01 Power Supply Indicators
4.02 Control Console Features
4.03 Operating Set-up
4.04 Cut Quality
4.05 System Operation
SECTION 5: MAINTENANCE
5.01 General Maintenance
5.02 Coolant Filter Cleaning Procedure
5.03 Water Filter Cleaning Procedure
5.04 Coolant Replacement Procedure
5.05 Arc Starter Service
5.06 Arc Starter Spark Gap Adjustment
SECTION 6: REPLACEMENT ASSEMBLIES & PARTS
6.01 Replacement Power Supply
6.02 Leads and Cables
6.03 Recommended Gas Supply Hose
6.04 Power Supply External Replacement Parts
6.05 Power Supply Replacement Parts - Right Side
6.06 Power Supply Replacement Parts - Right Side
6.07 Power Supply Replacement Parts - Right Side
6.08 Power Supply Replacement Parts - Front Panel
6.09 Power Supply Replacement Parts - Front Panel
6.10 Power Supply Replacement Parts - Right Side
6.11 Power Supply Replacement Parts - Rear Panel
6.12 Power Supply Replacement Parts - Right Side
6.13 Power Supply Replacement Parts
6.14 Power Supply Replacement Parts - Right Side
6.15 Power Supply Replacement Parts
6.16 Power Supply Replacement Parts - Right Side
6.17 Command & Control Module Type 2 - Replacement Parts
6.18 Arc Starter & Gas Control Module (GCM-1000) Replacement Parts
SECTION 7: TORCH MAINTENANCE
7.01 Consumable Removal
7.02 O-Ring Lubrication
7.03 Parts Wear
7.04 Torch Consumables Installation
Appendix 1: Control Cable Pinouts
Appendix 2: Control Cable Pinouts
Appendix 3: Command-Control PC Board Layout (A)
Appendix 4: Command-Control PC Board Layout (B)
Appendix 5: CNC - Control Module Board PCB Connections
CNC functions.
CNC Input / Output Descriptions
Simplified CNC Circuit.
CNC Connections
Appendix 6: Arc Starter / Gas Control Module Schematic
Appendix 7: Power Supply Schematic, 230-460V, Chopper Pilot
Appendix 7: Power Supply Schematic, 230-460V, Chopper Pilot Cont.
Appendix 8: Power Supply Schematic, 230-460V, Resistor Pilot
Appendix 8: Power Supply Schematic, 230-460V, Resistor Pilot Cont.
Appendix 9: Power Supply Schematic, CCC 400V, Chopper Pilot
Appendix 9: Power Supply Schematic, CCC 400V, Chopper Pilot Cont.
Appendix 10: Power Supply Schematic, CE 400V, Chopper Pilot
Appendix 10: Power Supply Schematic, CE 400V, Chopper Pilot Cont.
Appendix 11: Power Supply Schematic, CE 400V, Resistor Pilot
Appendix 11: Power Supply Schematic, CE 400V, Resistor Pilot Cont.
Appendix 12: Power Supply Schematic, CSA 600V, Chopper Pilot
Appendix 12: Power Supply Schematic, CSA 600V, Chopper Pilot Cont.
APPENDIX 13: PUBLICATION HISTORY