Tweco 500SP PowerMaster Automation - Manual (Page 5)

TABLE OF CONTENTS (continued)
TABLE OF CONTENTS
SECTION 5:
ROBOTIC OPERATION ............................................................................... 5-1
5.01 Robot Interface INT06 .................................................................................... 5-1
5.02 Digital Inputs and Outputs .............................................................................. 5-1
5.03 Analog Inputs ................................................................................................. 5-2
5.04 Robot Interface Schematic ............................................................................. 5-3
5.05 Robot Interface INT06 PC Board Schematic ................................................... 5-5
5.06 42-Pin Harting Socket .................................................................................... 5-6
5.07 Configuration at Front Panel Menu ............................................................... 5-10
5.08 Robot Tool Software Installation .................................................................. 5-11
5.09 Decimal-Binary Conversion .......................................................................... 5-12
SECTION 6:
MANUAL GMAW WELDING ........................................................................ 6-1
6.01 Types of Weld Transfer Modes ....................................................................... 6-1
6.02 Holding and Manipulating the Torch ............................................................... 6-2
6.03 Basics of Pulsed Arc Welding ......................................................................... 6-4
6.04 Pulsed Arc Welding Parameters ..................................................................... 6-5
6.05 Smart, Pulse or TwinPulse GMAW Welding .................................................... 6-6
6.06 Conventional Manual GMAW/FCAW Welding .................................................. 6-6
6.07 SMAW/STICK Welding .................................................................................... 6-7
SECTION 7:
SERVICE .............................................................................................. 7-1
7.01 Maintenance ................................................................................................... 7-1
7.02 System Troubleshooting Guide ....................................................................... 7-2
7.03 Welding Process Troubleshooting Guide ........................................................ 7-3
7.04 Error Codes .................................................................................................... 7-4
APPENDIX 1: OPTIONAL ACCESSORIES AND CONSUMABLES ...................................... A-1
APPENDIX 2: FEED ROLL INFORMATION ............................................................... A-2
APPENDIX 3: MOUNTING THE TORCH HOLDER ....................................................... A-3
LIMITED WARRANTY
WARRANTY SCHEDULE
GLOBAL CUSTOMER SERVICE CONTACT INFORMATION .......................... Inside Rear Cover