Tweco 6000 CE Merlin User Manual

Plasma cutting master power supply, Ce merlin, 6000 operating manual

Text mode
Original mode

August 19, 2005

Manual No. 0-2601

Plasma Cutting

Master Power Supply

CE MERLIN

6000

Operating Manual

A-01497

Table of contents

Document Outline

SECTION 1: GENERAL INFORMATION
1.01 Notes, Cautions and Warnings
1.02 Important Safety Precautions
1.03 Publications
1.04 Note, Attention et Avertissement
1.05 Precautions De Securite Importantes
1.06 Documents De Reference
1.07 Declaration of Conformity
1.08 Statement of Warranty
SECTION 2: INTRODUCTION & DESCRIPTION
2.01 Scope of Manual
2.02 General Description
2.03 Specifications & Design Features
2.04 Theory Of Operation
2.05 Options And Accessories
SECTION 3: INSTALLATION PROCEDURES
3.01 Introduction
3.02 Site Location
3.03 Unpacking
3.04 Removing Skid
3.05 Filling Master Power Supply Coolant
3.06 Input Power Connections
3.07 Checking Input Connections
3.08 Primary Power Cable Connections
3.09 Ground Connections For Mechanized Applications
3.10 Plasma And Secondary Gas Connections
3.11 Connecting Torch Supply Leads
3.12 External Cable Connections
3.13 Master/Slave Parallel Cable Connection
3.14 Lifting Options
3.15 Pilot Resistor Adjustment
SECTION 4: OPERATION
4.01 Introduction
4.02 Functional Overview
4.03 Front and Rear Panel Descriptions
4.04 Operating Unit Without Gas Control Option
4.05 Operating Unit With Gas Control Option
4.06 System Operation
4.07 Optional Power Supply Settings
SECTION 5: CUSTOMER/OPERATOR SERVICE
5.01 Introduction
5.02 General Maintenance
5.03 Common Operating Faults
5.04 Troubleshooting
5.05 Basic Parts Replacement
SECTION 6: PARTS LISTS
6.01 Introduction
6.02 Ordering Information
6.03 Complete Power Supply Replacement Parts List
6.04 Basic Component Replacement Parts List
6.05 Power Supply Options And Accessories
APPENDIX 1: INPUT WIRING REQUIREMENTS
APPENDIX 2: SEQUENCE OF OPERATION BLOCK DIAGRAM
APPENDIX 3: TYPICAL MECHANIZED SYSTEM WORK AND GROUND CABLE CONNECTIONS
APPENDIX 4: TYPICAL MECHANIZED SYSTEM CABLE INTERCONNECTION DIAGRAM
APPENDIX 5: QUICK REFERENCE TO INTERCONNECTING CABLES AND HOSES
APPENDIX 6: INTERFACE CABLE FOR REMOTE CONTROL (RC6010)
APPENDIX 7: INTERFACE CABLE FOR STANDOFF CONTROL (SC11)
APPENDIX 8: CNC INTERFACE CABLES
APPENDIX 9: LADDER DIAGRAM - 120 VAC
APPENDIX 10-A: LADDER DIAGRAM - 15 vdc (Rev AE or Earlier Logic Control PC Board)
APPENDIX 10-B: LADDER DIAGRAM - 15 vdc (Rev AF or Later Logic Control PC Board)
APPENDIX 11: PARALLEL CABLE
APPENDIX 12: ROUTINE MAINTENANCE SCHEDULE
APPENDIX 13: SYSTEM SCHEMATIC - Rev 'B' or Earlier
APPENDIX 14: SYSTEM SCHEMATIC - Rev 'C' or Later