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Appendix pak 200, Thermal dynamics, Key plug – Tweco Pak 200 User Manual

Page 109

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Manual 0-5057

A-19

APPENDIX

APPENDIX

PAK 200

6

6

7

7

8

8

9

9

10

10

A

B

C

D

E

F

PLASMA ENABLE

PRESS OK (GCM 1000)

24VAC

24 VAC

R

ET

PLASMA ENABLE

+15V

/ AC

/ TEMP

/ STATUS

/ DC

/ GAS - COOLANT

POT HI (GCM1000)

POT WIPER (GCM1000)

POT LOW (GCM 1000)

- ARC V

- ARC V

DC 15V

DC 0V

AC120V-RAS

0V-RAS (120V ret)

NEG

ARC VO

LTS

AC24V-GCM

0V-A (24V ret)

AC120V-GCM

0V-B (120V ret)

PILOT (TIP) VOLTS

WORK

0V-A (24V ret)

NEG ARC VOLTS

AC24V-GCM

0V-B (120V ret)

AC120V-GCM

WORK

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE: UNLESS OTHERWISE SPECIFIED -

1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

Thermal

Dynamics

AA

42X1313

Friday, January 18, 2008

2

2

Industrial Park #2
West Lebanon NH 03784
603-298-5711

PAK 200 Power Supply 600V

Thursday, January 10, 2008

14:32:11

Thermal Dynamics

D

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE: UNLESS OTHERWISE SPECIFIED -

1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

Thermal

Dynamics

AA

42X1313

Friday, January 18, 2008

2

2

Industrial Park #2
West Lebanon NH 03784
603-298-5711

PAK 200 Power Supply 600V

Thursday, January 10, 2008

14:32:11

Thermal Dynamics

D

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE: UNLESS OTHERWISE SPECIFIED -

1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

Thermal

Dynamics

AA

42X1313

Friday, January 18, 2008

2

2

Industrial Park #2
West Lebanon NH 03784
603-298-5711

PAK 200 Power Supply 600V

Thursday, January 10, 2008

14:32:11

Thermal Dynamics

D

MOMENTARY START / STOP

START / STOP

STOP

START

KEY PLUG

RIBBON CABLE SIGNALS
/ = active low digital signal

CN10-J35 - 26 Ckt Ribbon Cable

2-Cut Demand
4-Pilot Demand
6-/ Start
7-/ Start2
9-/ Pilot Enable
10-/ HF Enable
12-/ Pump Enable
13-/ Fan Enable
15-/ DC Indicator
16-/ Over Temperature Indicator
18-/ Gas-Coolant OK Indicator
19-/ Status Lamp

CN11-J36 - 34 Ckt Ribbon Cable

1- Output Current Signal
3- / Arc Transferred (CSR)
4- / Pilot On
6- Coolant Flow (freq)
7- Coolant Temp (analog)
9- / Temp OK (Inverter/Chopper)
10- / Coolant Level OK
12- Missing Phase
13- / Ready to Operate
15- / Input Volts OK
16- / Inverter OCR
18- / PS ID "00*"
19- / PS ID "0*0"
20- / PS ID "*00"
21- E-Stop
22- E-Stop
29,31,33 - 24 VAC Supply
30,32,34 - 24 VAC Return

TB1

TB2

+

-

RIBBON CABLE

TEST SOCKET

Signal - Basic ID
Used to identify
GCM 1000 present

(E2)

(E2)

JUMPER IN
REMOTE
HMI

DAT

(E4)

(F4)

CN11 34 CKT

CN10 26 CKT

START / STOP

(E2)

INTERNAL TERMINAL
STRIP TB3

(C9, sht 1)

J36 34 CKT

(A9, sht 1)

UNDIVIDED ARC VOLTS
FOR HEIGHT CONTROLS

24 VAC @ 1A

120 VAC @ 100ma.

(Not in all units)

PCB6 DISPLAY
WK-5603

J35 26 CKT

RIBBON CABLE

TEST SOCKET

PLASMA ENABLE

POWER SUPPLY
REAR PANEL

E-STOP -
E-STOP +

(A9 SHT1)

(B9 SHT1)

(C9 SHT1)

Other CNC
functions
disabled for
hand torch
system

DAT

ECO-B731 (REL)

1-18-08

3

3

12

12

2

2

J8

J8

1

2

3

4

8

8

CN23

CN23

1

2

3

4

5

6

GREEN2

DC

GREEN2

DC

4

4

11

11

TP1

TP1

9

9

1K

1K

J59-RAS

J59-RAS

1

2

3

4

5

6

7

8

9
10
11
12
13
14

J4

J4

1

3

5

7

J9

J9

1

2

3

4

5

6

5

5

10

10

J5

J5

1

2

3

4

5

2

2

J7

J7

1

2

3

4

5

6

7

8

9

100K

100K

6

6

11

11

1

1

3

3

7

7

J54-REMOTE HMI

J54-REMOTE HMI

1

2

3

4

5

6

7

K6

K6

1

1

4

4

12

12

10

10

9

9

5

5

11

11

CN24

CN24

1

2

3

4

5

6

K6-2

K6-2

TP11

TP11

5

5

6

6

E-STOP

E-STOP

9

9

8

8

12

12

8

8

TP12

TP12

GREEN

AC

GREEN

AC

7

7

J55-GCM

J55-GCM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

PSR

PSR

YELLOW

TEMP

YELLOW

TEMP

10

10

1

1

6

6

J6

J6

1

5

8

J1

J1

1

2

3

4

5

6

7

8

9

RED

STATUS

RED

STATUS

4

4

GREEN1

GAS

GREEN1

GAS

2

2

3

3

7

7

J15-CNC

J15-CNC

1

2

3

4

5

6

7

8

9

10

11

12

13

14

100K3

100K3

GAS ON

GAS ON

Art # A-08491