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Appendix pak 200, Key plug – Tweco Pak 200 User Manual

Page 101

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Manual 0-5057

A-11

APPENDIX

APPENDIX

PAK 200

Art # A-08487

6

6

7

7

8

8

9

9

10

10

A

B

C

D

E

F

PLASMA ENABLE

PRESS OK (GCM 1000)

24VAC

24 VAC

R

ET

PLASMA ENABLE

+15V

/ AC

/ TEMP

/ STATUS

/ DC

/ GAS - COOLANT

POT HI (GCM1000)

POT WIPER (GCM1000)

POT LOW (GCM 1000)

- ARC V

- ARC V

DC 15V

DC 0V

AC120V-RAS

0V-RAS (120V ret)

NEG

ARC VO

LTS

AC24V-GCM

0V-A (24V ret)

AC120V-GCM

0V-B (120V ret)

PILOT (TIP) VOLTS

WORK

WORK

0V-A (24V ret)

NEG ARC VOLTS

AC24V-GCM

0V-B (120V ret)

AC120V-GCM

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE: UNLESS OTHERWISE SPECIFIED -

1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

AA

42X1311

Friday, January 18, 2008

2

2

INDUSTRIAL PARK #2
WEST LEBANON NH, 03784
603-298-5711

PAK 200 Power Supply 208-230/460V

Thursday, January 10, 2008

12:19:03

THERMAL DYNAMICS

D

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE: UNLESS OTHERWISE SPECIFIED -

1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

AA

42X1311

Friday, January 18, 2008

2

2

INDUSTRIAL PARK #2
WEST LEBANON NH, 03784
603-298-5711

PAK 200 Power Supply 208-230/460V

Thursday, January 10, 2008

12:19:03

THERMAL DYNAMICS

D

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE: UNLESS OTHERWISE SPECIFIED -

1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

AA

42X1311

Friday, January 18, 2008

2

2

INDUSTRIAL PARK #2
WEST LEBANON NH, 03784
603-298-5711

PAK 200 Power Supply 208-230/460V

Thursday, January 10, 2008

12:19:03

THERMAL DYNAMICS

D

MOMENTARY START / STOP

START / STOP

STOP

START

KEY PLUG

TB1

TB2

+

-

RIBBON CABLE

TEST SOCKET

(E2)

(E2)

JUMPER IN
REMOTE
HMI

DAT

Signal - Basic ID
Used to identify
GCM 1000 present

(E4)

RIBBON CABLE SIGNALS
/ = active low digital signal

CN10-J35 - 26 Ckt Ribbon Cable

2-Cut Demand
4-Pilot Demand
6-/ Start
7-/ Start2
9-/ Pilot Enable
10-/ HF Enable
12-/ Pump Enable
13-/ Fan Enable
15-/ DC Indicator
16-/ Over Temperature Indicator
18-/ Gas-Coolant OK Indicator
19-/ Status Lamp

CN11-J36 - 34 Ckt Ribbon Cable

1- Output Current Signal
3- / Arc Transferred (CSR)
4- / Pilot On
6- Coolant Flow (freq)
7- Coolant Temp (analog)
9- / Temp OK (Inverter/Chopper)
10- / Coolant Level OK
12- Missing Phase
13- / Ready to Operate
15- / Input Volts OK
16- / Inverter OCR
18- / PS ID "00*"
19- / PS ID "0*0"
20- / PS ID "*00"
21- E-Stop
22- E-Stop
29,31,33 - 24 VAC Supply
30,32,34 - 24 VAC Return

(F4)

CN11 34 CKT

CN10 26 CKT

START / STOP

J36 34 CKT

PCB6 DISPLAY
WK-5603

J35 26 CKT

RIBBON CABLE

TEST SOCKET

(A9 SHT1)

(B9 SHT1)

(C9 SHT1)

PLASMA ENABLE

(E2)

INTERNAL TERMINAL
STRIP TB3

(C9, sht 1)

(A9, sht 1)

UNDIVIDED ARC VOLTS
FOR HEIGHT CONTROLS

24 VAC @ 1A

120 VAC @ 100ma.

(Not in all units)

POWER SUPPLY
REAR PANEL

E-STOP -
E-STOP +

Other CNC
functions
disabled
for hand torch
system

ECO-B731 (REL) DAT

1-18-08

4

4

10

10

GAS ON

GAS ON

E-STOP

E-STOP

11

11

12

12

K6

K6

GREEN2

DC

GREEN2

DC

12

12

4

4

7

7

J9

J9

1

2

3

4

5

6

CN23

CN23

1

2

3

4

5

6

1K

1K

J5

J5

1

2

3

4

5

1

1

5

5

100K

100K

6

6

TP11

TP11

TP12

TP12

9

9

J55-GCM

J55-GCM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

PSR

PSR

11

11

J8

J8

1

2

3

4

TP1

TP1

8

8

7

7

J1

J1

1

2

3

4

5

6

7

8

9

8

8

3

3

5

5

10

10

6

6

1

1

CN24

CN24

1

2

3

4

5

6

6

6

J15-CNC

J15-CNC

1

2

3

4

5

6

7

8

9

10

11

12

13

14

K6-1

K6-1

9

9

9

9

2

2

100K

100K

J7

J7

1

2

3

4

5

6

7

8

9

YELLOW

TEMP

YELLOW

TEMP

GREEN

AC

GREEN

AC

J4

J4

1

3

5

7

11

11

4

4

8

8

3

3

2

2

J59-RAS

J59-RAS

1

2

3

4

5

6

7

8

9
10
11
12
13
14

J6

J6

1

5

8

RED

STATUS

RED

STATUS

10

10

J54-REMOTE HMI

J54-REMOTE HMI

1

2

3

4

5

6

7

1

1
2

2

5

5

7

7

12

12

3

3

GREEN1

GAS

GREEN1

GAS