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Appendix pak 200, Thermal dynamics, Component locator – Tweco Pak 200 User Manual

Page 107

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Manual 0-5057

A-17

APPENDIX

APPENDIX

PAK 200

6

6

7

7

8

8

9

9

10

10

A

B

C

D

E

F

COMMON

Is

ens

e_W

Ir

e

f_

G

P_ref

P_ref

P_ena

GN

D

W

GN

D

_C

Ise

n

se

_

W

-15V

w

T

EM

P_C

I_

se

n

se

P

Ir

e

f_

G

GN

D

W

+1

5

V

w

P_ena

GN

D

P

+15Vw

GN

D

P

+1

2

V

-15Vw

-12V

I_

se

n

se

P

SIGNAL

TORCH (-)

PILOT

WORK (+)

NEG ARC VOLTS

WORK

N2 P1

PILOT (TIP) VOLTS

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE: UNLESS OTHERWISE SPECIFIED -

1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

Thermal

Dynamics

AA

42X1313

Friday, January 18, 2008

1

2

Industrial Park #2
West Lebanon NH 03784
603-298-5711

PAK 200 Power Supply 600V

Thursday, January 10, 2008

14:32:11

Thermal Dynamics

D

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE: UNLESS OTHERWISE SPECIFIED -

1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

Thermal

Dynamics

AA

42X1313

Friday, January 18, 2008

1

2

Industrial Park #2
West Lebanon NH 03784
603-298-5711

PAK 200 Power Supply 600V

Thursday, January 10, 2008

14:32:11

Thermal Dynamics

D

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE: UNLESS OTHERWISE SPECIFIED -

1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

Thermal

Dynamics

AA

42X1313

Friday, January 18, 2008

1

2

Industrial Park #2
West Lebanon NH 03784
603-298-5711

PAK 200 Power Supply 600V

Thursday, January 10, 2008

14:32:11

Thermal Dynamics

D

RAS

< /

O

VER

_T

EMP

(C7, Sht 2)

> P_D

EM

(P_Iref

)

(C7 & A9,Sht 2)

> P_Enable (P_ena)

DAT

PILOT REG.
(CHOPPER )
PCB2
WK-5754

HALL SENSOR

BIAS
POWER

C1 Capacitor, 0.1 uf, 1250 VDC (D2, Sht 2)
C2 Capacitor, 2 uf, 430VAC (A9, Sht 1)
C3 Capacitor 47 uf 400V (C1, Sht 2)

C.P1 Circuit protector/ON-OFF SW (B2, Sht 1)
10A, 690V, 3Ph
C.P2 Circuit protector 2.5A 125V (D2, Sht 1)
C.P3 Circuit protector 3.15A 125V (D2, Sht 1)
C.P4 Circuit protector 10A 125V (E2, Sht 1)
C.P5 Circuit protector 2.5A 125V (E2, Sht 1)
C.P6 Circuit protector 2.5A 125V (F2, Sht 1)
C.P7 Circuit protector 5A 125V (E2, Sht 1)
C.P8 Circuit protector 3.15A 125V (F3, Sht 1)

D1 Diode Bridge 20A, 1600V, 3P (D2, Sht 1)
D2 Diode, Dual, 2x100A, 600V (B8, Sht 1)
D3 Diode Bridge 25A, 800V, 1Ph (C1, Sht 2)

FAN1 Fan, Coolant, 24 VDC (F4, Sht 2)
FAN3 Fan, Chopper, 24 VDC (A8, Sht 1)

FL1 Flow sensor (B5, Sht 2)

(C7 & A9,Sht 2)

I_

DE

T

HCT1 Hall Current Sensor, Pilot (B8, Sht 1)
HCT2 Hall Current Sensor, Work (C9, Sht 1)

LSW1 Level SW, coolant, NC (B5, Sht 2)

MC1 Contactor, 3P ,Inv 1 input, Coil (B3, Sht 2)
" Contacts (A2, B2, Sht 1)
" Aux Contact (B3, Sht 2)
MC2 Contactor, pilot, Coil (B3, Sht 2)
" Contacts (C8, Sht 1)

MC3 Contactor, 3P ,Inv 2 input, Coil (B3, Sht 2)
" Contacts (B2,C2, Sht 1)
" Aux Contact (B3, Sht 2)

MOT1 Motor, Pump 200VAC, 1P (E4, Sht 2)

NE1 Neon indicator, rear panel, 220VAC (C1, Sht 1)
NE2 Neon indicator, internal, 220VAC (C1, Sht 1)

R1a-f Resistor, Pilot, 0.6, 300W, (B8, sht 1)
(6 in series)
R6 Resistor, 20K ,30W (A8, Sht 1)
R7 Resistor, 1K ,30W (E2, Sht 2)
R9 Resistor, 50 ,40W (A9, Sht 1)

T1 Aux Transformer (D-F1, Sht 2)

TH1 Thermal Sensor, coolant return (B5, Sht 2)

<

I_

S

E

(C1, Sht 2)

PILOT REG.
(CHOPPER )
PCB1
WK-5750

<

HALL SENSOR

COMPONENT LOCATOR

PILOT CURRENT SIGNAL <

WORK CURRENT SIGNAL <

/PILOT ENABLE >

PILOT DEMAND >

PILOT REGULATOR
(CHOPPER)

Power Supply
Rear Panel

PCB 8
WK-5687

RC &
RF CAPS

For this
version
of the
power supply
Pilot
Regulator
is not used
except to
provide power
and pass
signals from
HCT1, the
pilot current
sensor.
Pilot
Resistors,
R1a-f, are
used instead.

1-18-08

ECO-B731 (REL) DAT

CN3

CN3

1

2

R1a-f 3.6

(6 x 0.6 ohm in series)

R1a-f 3.6

(6 x 0.6 ohm in series)

C2
2 UF

C2
2 UF

CN2

CN2

1

2

3

CN1

CN1

1
2
3
4

CN2

CN2

1

2

3

FAN3

FAN3

+

-

CN3

CN3

1

2

3

4

CN4

CN4

1

2

3

4

5

CN3

CN3

1

CN33

CN33

1

2

3

4

CN1

CN1

1

2

MC2-B

MC2-B

TB1

TB1

MC2-C

MC2-C

TB4

TB4

R9
50

R9
50

CN4

CN4

1

2

3

CN6

CN6

1

2

3

CN2

CN2

1

2

3

4

CN5

CN5

1

2

3

4

MC2-A

MC2-A

TB2

TB2

TB1

TB1

TB5

TB5

THS1

SW_TEMP_NC

THS1

SW_TEMP_NC

TB2

TB2

D2

D2

1

A1

2

K1

3

A2

4

K2

CN9

CN9

1

2

CN7

CN7

1

2

3

4

5

R6

20K

30W

R6

20K

30W

TB3

TB3

CN8

CN8

1

2

HCT1

HCT1

1

2

3

4

CN4

CN4

1

2

3

4

5

HCT2

HCT2

1

2

3

4

WORK

WORK

CN1

CN1

1
2
3
4

CN5

CN5

1

2

3

4

Art # A-08490