Rockwell Automation GV3000/SE AC Drive 30-100HP, 230VAC V6.04 Hardware Ref, Install, Troubleshooting - Manual (Page 7)

I Table of Contents
C
ONTENTS
Chapter 1 Becoming Familiar with the Manual
1.1
Finding Information ................................................................................... 1-1
1.2 Assumptions About the Audience ............................................................. 1-2
1.3 Understanding Terms Used in this Manual .............................................. 1-2
1.4 If You Want to Know More ........................................................................ 1-2
1.5 Getting Assistance from Reliance Electric ............................................... 1-2
Chapter 2 About the Drive
2.1
Identify the Drive by Model Number ......................................................... 2-1
2.2 Enclosures ................................................................................................ 2-2
2.3 30-100 HP GV3000/SE Drive Components and Locations ...................... 2-3
2.4 Regulator Board Description ..................................................................... 2-5
2.4.1 Jumper Locations and Settings ................................................... 2-7
2.4.1.1 Analog Input Speed Reference Jumper ............................ 2-7
2.4.1.2 Analog Output Jumper ...................................................... 2-8
2.4.2 Wiring the Terminal Strip ............................................................. 2-9
2.4.3 RS-232 Communication Port ....................................................... 2-10
2.4.4 Option Board Connector .............................................................. 2-10
2.4.5 Operator Interface Module Connector......................................... 2-10
2.4.6 Keypad/Display ............................................................................. 2-11
2.5 Jumpers on Base Board (PISC-40) .......................................................... 2-11
2.6 Drive Kit Options ....................................................................................... 2-13
Chapter 3 Planning Before Installing
3.1
Requirements for the Installation Site....................................................... 3-1
3.1.1 Making Sure Environmental Conditions are Met ........................ 3-1
3.1.2 Determining Total Area Required Based on Drive
Dimensions ................................................................................... 3-2
3.1.3 Verifying the Site Provides for Recommended Air Flow
Clearances .................................................................................... 3-4
3.1.4 Verifying Power Module AC Input Ratings Match
Supplied Power ............................................................................. 3-5
3.2 Wiring Requirements for the Drive ........................................................... 3-5
3.2.1 Meeting Terminal Strip Input and Output Specifications ........... 3-5
3.2.2 Determining Wire Size Requirements ......................................... 3-5
3.2.2.1 Recommended Power Wire Sizes .................................... 3-5
3.2.2.2 Recommended Control and Signal Wire Sizes ................. 3-6
3.2.2.3 Recommended Motor Lead Lengths ................................. 3-6
3.2.2.4 Recommended Serial Communication Cable Lengths ..... 3-8
3.2.3 Selecting AC Input Line Branch Circuit Fuses, Circuit
Breakers, and AC Reactors ......................................................... 3-8
3.2.4 Meeting Encoder Specifications (FVC Regulation Only) ........... 3-9
3.2.4.1 Encoder Wiring Guidelines .............................................. 3-9