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A.O. Smith 3400 User Manual

Page 27

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27

VENT AND AIR PIPE INSTALLATION

1. Measure from the boiler level to vent. Refer to the Table 13

on Page 37 for the allowable lengths.

2. Prepare pipes to the required lengths and deburr the inside

and outside of the pipe ends. Chamfer outside the pipe end

to ensure even cement distribution when joining.

3. Clean all pipe ends and fittings using a clean dry rag.

(Moisture will retard curing and dirt or grease will prevent

adhesion.)

4. Dry fit vent or air piping to ensure proper fit before assembling

any joint. The pipe should go a third to two-thirds into the

fitting to ensure proper sealing after cement is applied.

5. Priming and Cementing:

• Handle pipes and fittings carefully to prevent

contamination of surfaces.

• Apply an even coat of primer to the fitting socket.
• Apply an even coat of primer to the pipe end to

approximately 1/2" beyond the socket depth.

• Apply a second primer coat to the fitting socket.
• While primer is still wet, apply an even coat of approved

cement to the pipe equal to the depth of the fitting

socket.

• While primer is still wet, apply an even coat of approved

cement to the fitting socket.

• Apply a second coat of cement to the pipe.
• While the cement is still wet, insert the pipe into the

fitting, if possible twist the pipe a 1/4 turn as you insert it.

NOTE: If voids are present, sufficient cement was not applied

and joint could be defective.

• Clear excess cement from the joint removing ring or

beads as it will needlessly soften the pipe.

When a sidewall or vertical rooftop combustion air supply system

is disconnected for any reason, the air inlet pipe must be resealed

to ensure that combustion air will be free of contaminants and

supplied in proper volume.
Failure to properly seal all joints and seams may result in flue

gas recirculation, spillage of flue products and carbon monoxide

emissions causing severe personal injury or death.

AIR INLET PIPE MATERIALS

Make sure the air inlet pipe(s) are sealed. The acceptable air

inlet pipe materials are:

• PVC/CPVC
• Polypropylene

The opening on the air intake box will readily accept PVC/CPVC

pipes. If air intake is Polypropylene, an adapter (use the ones

provided with exhaust kit) is required. Adapter part numbers:

Seal all joints and seams of the air inlet pipe using either

Aluminum Foil Duct Tape meeting UL Standard 723 or 181A-P or

a high quality UL Listed silicone sealant. Do not install seams of

vent pipe on the bottom of horizontal runs.
Secure all joints with a minimum of 3 sheet metal screws or pop

rivets. Apply Aluminum Foil Duct Tape or silicone sealant to all

screws or rivets installed in the vent pipe.
Make sure that the air inlet pipes are properly supported.
The PVC/ CPVC or Polypropylene air inlet pipe must be cleaned

and sealed with the pipe manufacturer’s recommended solvents

and standard commercial pipe cement for the material used.
The PVC/CPVC or Polypropylene air inlet pipe should use a

silicone sealant to ensure a proper seal at the boiler connection

and the air intake adapter connection. Proper sealing of the air

inlet pipe ensures that combustion air will be free of contaminants

and supplied in proper volume.

REQUIREMENTS FOR INSTALLATION IN CANADA

1. Installations must be made with a vent pipe system certified

to ULC-S636. IPEX is an approved vent manufacturer in

Canada supplying vent material listed to ULC-S636.

2. The initial 3 feet of plastic vent pipe from the appliance flue

outlet must be readily accessible for visual inspection.

3. The components of the certified vent system must not be

interchanged with other vent systems or unlisted pipe/

fittings.

SIZE

PART NUMBERS

6"

324400-000

8"

324401-000

10"

324402-000

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