LumaSense Technologies BoilerSpection-SD - Manual (Page 3)

BoilerSpection HD/SD Manual Contents iii
Contents
1 General ........................................................................................................................... 5
1.1 Information about the user manual ........................................................................ 5
1.2 Legend .................................................................................................................... 5
1.3 Operator Training ................................................................................................... 5
1.4 Regulatory Information .......................................................................................... 5
1.5 Limit of Liability and Warranty ............................................................................... 6
1.6 Unpacking and Inspection ....................................................................................... 6
1.7 Service Request or Repair ........................................................................................ 7
1.8 Shipments to LumaSense for Repair ........................................................................ 7
1.9 Disposal / Decommissioning .................................................................................... 7
2 Introduction .................................................................................................................... 9
2.1 Theory of Operation ............................................................................................... 9
2.2 System Overview ................................................................................................... 10
2.3 System Components .............................................................................................. 13
2.3.1 BoilerSpection Camera and Lens Assembly ....................................................... 13
2.3.2 Automatic Retraction System ............................................................................ 13
2.3.3 Mounting Plate.................................................................................................. 14
2.3.4 Field Switch Enclosure (FSE) .............................................................................. 14
2.3.5 Power Distribution Enclosure (PDE) .................................................................. 14
2.3.6 Imaging Processor / Controller (IPC) Server ....................................................... 15
2.3.7 BoilerSpec™ Software ....................................................................................... 15
2.4 Optional Components ........................................................................................... 15
2.4.1 Software Options .............................................................................................. 15
2.4.2 Hardware - Control Room Options ................................................................... 17
3 BoilerSpection Installation Guide .................................................................................. 19
3.1 BoilerSpection Installation Guidelines ................................................................... 20
3.1.1 General Requirements ....................................................................................... 20
3.1.2 Typical Recommended Installation Timeline..................................................... 20
3.1.3 Preparing the Boiler .......................................................................................... 22
3.2 Mounting the Air Filtration System and Retraction Control Box ........................... 24
3.3 Preparing the Camera ........................................................................................... 25
3.3.1 Preparing the Camera for HD Systems .............................................................. 25
3.3.2 Preparing the Camera for SD Systems ............................................................... 25
3.4 Mounting the Camera System ............................................................................... 26
3.5 Making the Connections ....................................................................................... 28
3.5.1 Air Connections ................................................................................................. 28
3.5.2 Electrical Connections – BoilerSpection HD....................................................... 31
3.5.3 Electrical Connections – BoilerSpection SD ....................................................... 32
3.5.4 Network Connections ........................................................................................ 33
3.6 Setup and Configuration ....................................................................................... 34