Condec DLR3110 - Manual (Page 49)

Maintenance and Service 45
7.2.9 ORION-3A Manifold - Valve Adjustment Procedure
For DLR3110 5000 PSI and above models.
ORION- 3A: Refer to Section 7.4 on page 57 and Figure 7-2 on page 59.
Tools required: hex wrench (.050")
hex wrench (.061")
SNOOP, leak gas detector (PN 64781)
NOTES: 1. * denotes reference to Figure 3-1 on page 9 .
2. Customer must supply, as a minimum, input supply pressure with a supply gauge and pressure regulator.
1. Turn the supply pressure regulator off and vent manifold.
2. If not already done, remove the ORION Input and vent valve (outer) knobs (3) using the .061" hex
wrench.
3. Energize the unit and let warm up. To adjust Input Valve, go to step 4.
4. Check to see that each Knob Insert (4) is securely fastened to the ORION input and vent valve shaft (11).
If it is loose, re-tighten the set screws (23) with the .061" hex wrench.
5. Using a .050" hex wrench, loosen the set screw (34) on each ORION input and vent valve locknut (2)
and turn each locknut clockwise to its stop.
6. Close the Input Valve by turning the Knob Insert (4) clockwise. until you feel the valve needle seat on the
O-ring (valve is now in closed position).
7. Rotate gears on both Isolation valves, counter-clockwise until they stop, then rotate clockwise 1/2 turn
(opening isolation valves).
8. Turn the supply pressure regulator to increase the supply pressure to between 80% and 100% of full
scale.
9. Gage model: Open the Vent Valve (*2) to atmosphere (rotate counter-clockwise), zero the indicator, by
momentarily pressing ZERO switch (*3), then close the Vent Valve (*2).
Absolute model: Open the Vent Valve (*2) to atmosphere (rotate counter-clockwise), to release line
pressure, then close the Vent Valve (*2).
10. Slowly open the Input Valve by turning the Knob Insert (4) counter-clockwise until you notice the
displayed pressure increase. Then turn the Knob Insert slightly clockwise until the pressure stops rising.
11. Mark a radial line at the 12 o'clock position on the Knob Insert.
12. Turn the Knob Insert (4) clockwise to move the mark to the 6 o'clock position.
13. Turn the Locknut (2) counter-clockwise until it contacts the bottom of the stop washer. Tighten the Set
Screw (34) on the Locknut with the .050" hex wrench.
14. Install the Input Valve Knob (3) on the Knob Insert (4) and engage its Gear (5) with the smaller Isolation
Valve Gear (6). Turn the knob clockwise until the Isolation Valve is slightly snug.
Do not use excessive torque when tightening isolation valve. Doing so can damage the seat.
15. Remove the input valve knob. Align the Set Screws (25) with the indentations on the Knob Insert. Install
the knob on the Knob Insert while engaging the Knob Gear (5) with the Isolation Valve Gear (6).
16. Tighten the Set Screws (25) with the .061" hex wrench. The input valve is now adjusted.
17. Close the input valve by turning the Input Knob (*1) clockwise.
18. Close the Vent Valve Knob Insert (4) clockwise until slightly snug.
19. With the supply pressure at 100% of full scale, open the Input Valve until the indicated pressure
stabilizes and then close the Input Valve.
20. Slowly turn the Vent Valve Knob Insert (4) counter-clockwise until the display starts to decrease, then
turn the Knob Insert (4) slightly clockwise until the indicated pressure stops decreasing.
21. Follow steps 11 through 15 replacing the term "Input Valve" with "Vent Valve". The Vent Valve is now
adjusted.
Caution