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5 open-fuse lockout – GE Industrial Solutions EntelliGuard 800–2000 A Frames, 240–600 Vac Maintenance Manual User Manual

Page 55

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EntelliGuard™ 800–2000 A Power Circuit Breakers

Chapter 8. Accessory Maintenance

45

8.5 Open-Fuse Lockout

The Open-Fuse Lockout, illustrated in Figure 56, trips the

breaker to prevent single-phasing when a primary fuse

blows. In 800 A and 1600 A breakers, it is connected

directly to the primary fuse terminals. In 2000 A breakers,

the device is used in combination with a fuse rollout

element and is connected to the secondary disconnect.

This accessory is available only as a factory-installed

option.
The Open-Fuse Lockout contains an individual trip sole-

noid for each pole, connected directly across the fuse in

that phase. When any fuse blows, its solenoid is energized

through connections to the secondary disconnect, illus-

trated in Figure 57, and trips the breaker. An indicator

shows which fuse has blown. The breaker cannot be

reclosed until the blown fuse is replaced and the RESET

button is pressed on the Open-Fuse Lockout.

Figure 56. Open-Fuse Lockout accessory.

Figure 57. Open-Fuse Lockout connections to the secondary disconnect

for EGF-20 breakers

Removing the Open-Fuse Lockout, 800 A

and 1600 A Breakers

Use the following procedure, illustrated in Figure 58, to

remove the Open-Fuse Lockout for replacement.

1. Follow the six wires from the Open-Fuse Lockout to

their connection points on either side of each

primary fuse. Disconnect the wires from the primary

conductors. Cut the wire ties as necessary to release

the wires back to the Open-Fuse Lockout.

2. Remove the three mounting bolts and lock washers

securing the Open-Fuse Lockout to the bottom plate

of the breaker.

3. Remove the Open-Fuse Lockout straight out from

the front of the breaker.

Installing the Open-Fuse Lockout, 800 A and

1600 A Breakers

Use the following procedure, illustrated in Figure 58, to

install a replacement Open-Fuse Lockout.

4. Place the replacement Open-Fuse Lockout in

position, carefully guiding the trip rod through the

hole in the trip rod guide.

5. Insert the three bolts and lock washers from the top

of the breaker bottom plate into the tapped holes in

the Open-Fuse Lockout mounting bracket. Tighten

to 96 in-lb.

6. Connect wires from each Open-Fuse Lockout coil

across the coil’s respective primary fuse. For

example, wires from the Phase A coil, marked “L”

on the Open-Fuse Lockout label, should be

connected on opposite sides of the Phase A

(leftmost from the front) primary fuse.

7. Adjust the Open-Fuse Lockout as follows:

a. Charge the closing springs with the manual

charging handle and close the breaker.

b. The dimension between the end of the trip rod

and the trip paddle should be 0.10–0.14 inch. If

necessary, loosen the trip rod lock nut and run

the rod in or out to attain the proper clearance.

c. With the Open-Fuse Lockout energized, the

breaker must

TRIP

and the

RESET

button must

move forward to the front plate. In this condition,

the breaker must be held trip free.

Removing the Open-Fuse Lockout, 2000 A

Breakers

Use the following procedure, illustrated in Figure 58, to

remove the Open-Fuse Lockout for replacement.

1. Disconnect the wires from the Open-Fuse Lockout at

terminals 22, 23, 24, 25, 26, and 27 of the secondary

disconnect block. Cut any wire ties, as necessary to

release the wires back to the Open-Fuse Lockout.

22

2

1

OFLO

Phase A

23

24

4

3

OFLO

Phase B

25

26

6

5

OFLO

Phase C

27