Gradall 544B Parts Manual - Manual (Page 180)

43
44
45
5
43
44
28
49
56
27
28
56
29
43
44
29
43
44
51
51
50
29
43
44
32
43
48
30
32
48
29
30
44
5
29
44
5
29
44
54
54
50
51
52
53
55
TO 25B IN ENGINE HARNESS
TO 25B IN REVERSE SWITCH CONNECTION
TO STOPLIGHT SWITCH
TO FLASHER
TO HEADLIGHT SWITCH
TO SPOTLIGHTS
TO AMMETER
TO IGN. SWITCH
8 "
SIDE VIEW
WITHOUT
SKIN PLATE
16 GA.
10 GA.
16 G
A. 16 G
A.
16 G
A.
16 G
A.
14 G
A.
14 G
A.
VIEW
INSIDE CAB
LOOKING AT
FRONT
16
46
47
DIMMER SWITCH MOUNTING
ON FLOOR PLATE
34
36
35
BRAKE SWITCH INSTALLATION
TO DIRECTIONAL CONTROL SOLENOID VALVE
15 AMP CIRCUIT BREAKER
PARK LIGHT (BLACK)
TURN LIGHT (RED)
LO-BEAM LIGHT (BROWN)
HI-BEAM LIGHT (GRAY)
IGNITION-START SWITCH
B I A S
(#10)
N.O. RELAY #1
(#10) BLACK
(#16)
30 86
85 87A 87
(#14) BLACK
(#14) RED/GREEN
(#14) BROWN
(#14) GRAY
BLACK
BLACK
AMMETER
I S
LO-BEAM LIGHT (BROWN)
TURN LIGHT (RED)
PARK LIGHT (BLACK)
HI-BEAM LIGHT (GRAY)
BROWN
(#14) BROWN
(#14) BLACK
(#14) RED
(#14) BLACK
(#14) GRA
Y
(#14) BROWN
(#16) BLACK
(#14)
GRAY
FLASHER
SWITCH SIGNAL TURN
BLACK GRA
Y
RED GREEN
BLK/GREY
YELLOW
BLUE
YELLOW
WHITE
15 AMP CIRCUIT BREAKER
(#14) BLACK
25B
FROM REVERSE MICRO SWITCH
STOP LIGHT SWITCH
N.O. RELAY
30 86
DIMMER SWITCH
(#16) BLACK
(#16) BLACK
(#16) BROWN
(#16) BLACK
B
10 AMP CIRCUIT BREAKER
SPOT- LIGHT SWITCH
(#14) BLACK
(#14) BLACK
25B
3A 3A
#2 85 87A 87
HEADLIGHT SWITCH
(#16) RED/BLACK
(#16) BLACK
R H SPOTLIGHT
SPOTLIGHT
SPOT LIGHT SWITCH
OIL TEMP GAUGE LIGHT
AMMETER LIGHT
OIL GAUGE LIGHT
TRAN. TEMP GAUGE LIGHT
FUEL GAUGE LIGHT
BACK-UP ALARM
25A
3C
3B
BACKUP LIGHT (GREEN)
BACKUP LIGHT (GREEN)
TURN/STOP LIGHT (RED)
TAIL LIGHT (BLACK)
TURN/STOP LIGHT (RED)
TAIL LIGHT (BLACK)
(#16) BLACK
(#16) GREY/RED
(#16) BLACK
(#16) BLACK
13-30
OPTIONAL EQUIPMENT
(9104-5154) Deluxe Light Package
Starting Serial No. 0155299S
Original Issue 10-00
SVC
Item Part No. Qty. Description Of Part
9104-5154 1 DELUXE LIGHT PACKAGE, (includes all
items)
1 9020-0999 1 TURN SIGNAL SWITCH
2 8098-3168 1 FLASHER SWITCH
3 9101-3026 1 PIG TAIL CONNECTOR
4 8698-3193 6 BULLET CONNECTOR
5 8668-3480 8 BUTT CONNECTOR
6 2460-1671 2 SPOTLIGHT
7 9104-1727 2 MOUNTING PLATE
8 8830-1380 8 FLAT HD MACHINE SCREW,
#10-32 x 2
9 9002-7214 2 BUTTON GROMMET
10 9136-5045 2 TAIL LIGHT ASSEMBLY, (includes the
following seven items)
9112-3065 1 TAIL LIGHT
8666-1147 38" WIRE, 16 GAUGE, (black)
8666-1149 38" WIRE, 16 GAUGE, (green)
8666-1152 38" WIRE, 16 GAUGE, (red)
8668-3480 3 BUTT CONNECTOR
8203-3996 45" WIRE LOOM
8668-3122 2 TIE WRAP
11 9104-1729 1 L.H. REAR LIGHT BRACKET
12 9104-1730 1 R.H. REAR LIGHT BRACKET
13 9112-1146 2 TAIL LIGHT BRACKET
14 8366-1336 7 WELD STUD, 1/4-20X5/8
15 8662-1230 7 SUPPORT CLAMP
16 8855-1009 10 LOCKWASHER, 1/4
17 8850-1004 7 HEX NUT, 1/4-20
18 8096-3055 1 W. PACK CONNECTOR, (tower)
19 8096-3060 2 W. PACK CONNECTOR, (shroud)
20 9108-3400 1 REAR WIRING HARNESS
21 8096-3068 1 W. PACK CONNECTOR, (female pin)
22 8096-3069 14 W. PACK CONNECTOR, (male pin)
23 8096-3066 7 W. PACK CONNECTOR, (cable seal)
Item Part No. Qty. Description Of Part
24 9108-3398 1 HEAD/TURN/PARK/LAMP KIT
25 9104-1728 2 HEAD LIGHT MOUNTING BRACKET
26 9108-3399 1 FRONT WIRING HARNESS
27 8348-3078 1 CRIMP ON CONNECTOR
28 8698-3188 2 INSULATED RING TERMINAL
29 7716-3102 6 INSULATED FEMALE SPADE
30 8698-3190 2 INSULATED RING TERMINAL
31 8096-3062 2 W. PACK CONNECTOR, (shroud)
32 9103-3463 2 INSULATED FEMALE SPADE
33 8096-3067 8 W. PACK CONNECTOR, (cable seal)
34 8871-2232 1 STREET TEE, 1/4
35 8871-1380 1 REDUCING BUSHING, 1/4X1/8
36 8366-3097 1 STOPLIGHT SWITCH
37 8668-3127 1 HEADLAMP SWITCH
38 8856-1110 2 FLAT WASHER, 7/16
39 8830-1191 1 ROUND HD MACHINE SCREW,
#10-32X3/8
40 8855-1007 1 LOCKWASHER, #10
41 8850-1613 1 HEX NUT, #10-32
42 9103-3360 5 GAUGE LIGHTING KIT
43 9103-3391 6 INSULATED RING TERMINAL
44 8666-1147 AR WIRE, 16 GAUGE, (black)
45 8348-3075 3 INSULATED RING TERMINAL
46 8668-3136 1 DIMMER SWITCH
47 8820-1002 3 HEX HD CAPSCREW, 1/4-20X5/8, GR5
48 8666-1174 AR WIRE, 10 GAUGE, (black)
49 8698-3187 3 INSULATED RING TERMINAL
50 8688-3071 1 CIRCUIT BREAKER, 10 AMP
51 9103-3462 2 CIRCUIT BREAKER, 15 AMP
52 7736-3191 1 CIRCUIT BREAKER BRACKET
53 8698-1178 1 BUSS BAR
54 7738-3410 2 RELAY
55 8832-1039 2 SELF TAPPING SCREW, #10-32X1/2
56 8666-1156 AR WIRE, 14 GAUGE, (black)