Document Outline

• HDP800_Series_Frontend_Finalized(TitlePage&CopyrightPage_Rev.5.0).pdf
  • Reviewing the HDP800 Series Printers Overview table
  • How to use the manual
  • Safety Messages (review carefully)
  • HDP( 800 Series Card Printer/Encoders Overview
    • Reviewing the HDP( 800 Series Block Diagram
    • Reviewing HDP( 800 Series Card Printer - Sequence of Operations
      • Reviewing HDP( 800 Series Card Printer - Sequence of Operations (cont.)
      • Reviewing HDP( 800 Series Card Printer - Sequence of Operations (continued)
      • Reviewing HDP( 800 Series Card Printer - Sequence of Operations (continued)
    • Reviewing the HDP( 800 Series Card Printer/Encoders - Boot up Sequence
      • Reviewing the Lamination Module Sequence of Operations
        • Reviewing the Lamination Module Sequence of Operations (continued)
    • Reviewing Lamination Module Boot up Sequence
• Section 1: Specifications
  • Reviewing the HDP800 Series Printers Overview table
  • Regulatory Compliances
  • Agency Listings
  • Technical Specifications
    • Technical Specifications (continued)
    • Technical Specifications (continued)
    • Technical Specifications (continued)
  • Functional Specifications
    • Printer Components: Access Card Slot to Parallel Interface Port
      • Printer Components: Access Card Slot to Parallel Interface Port (continued)
      • Printer Components: Access Card Slot to Parallel Interface Port (continued)
      • Printer Components: Access Card Slot to Parallel Interface Port (continued)
      • Printer Components: Access Card Slot to Parallel Interface Port (continued
      • Printer Components: Access Card Slot to Parallel Interface Port (continued)
      • Printer Components: Access Card Slot to Parallel Interface Port (continued)
      • Printer Components: Access Card Slot to Parallel Interface Port (continued)
    • Printer Components: LCD and Softkey Control Pad
      • Printer Components: LCD and Softkey Control Pad (continued)
      • Printer Components: LCD and Softkey Control Pad (continued)
      • Printer Components: LCD and Softkey Control Pad (continued)
      • Printer Components: LCD and Softkey Control Pad (continued)
      • Printer Components: LCD and Softkey Control Pad (continued)
    • Printer Components: Centronics-Type Parallel Interface
    • Printer Components: Print Ribbons
    • Printer Components: Blank Cards
    • Printer Components: Card Input Hopper (HDP820/820-LC)
    • Printer Components: Card Input Hopper (HDP825/825-LC)
    • Printer Components: Card Output Hopper
    • Printer Components: Lamination Roller
  • Reviewing the Card Lamination Module
    • Reviewing the Lamination Top Cover and Station
    • Reviewing the Securing Latches and Lamination LED Light
    • Reviewing the Cancel button
    • Reviewing the Resume (pause) button
    • Reviewing the Rejection Card Hopper and Card Output Hopper
    • Reviewing the Module and Printer interaction
    • Reviewing the Module and LCD Display interaction
    • Reviewing the Module’s Programmed Default Temperature
    • Reviewing the Laminator Temperature Adjustment
  • Reviewing the Overlaminates
    • Reviewing the Thermal Transfer Film and PolyGuard Overlaminates
    • Reviewing the CR-90 or CR-100 Patch Size
    • Reviewing the Overlaminate Design
• Section 2: General Troubleshooting
  • LCD/SmartGuard Messages
    • Reviewing LCD Messages
      • Reviewing LCD Messages (continued)
      • Reviewing LCD Messages (continued)
      • Reviewing LCD Messages (continued)
      • Reviewing LCD Messages (continued)
      • Reviewing LCD Messages (continued)
      • Reviewing LCD Messages (continued)
      • Reviewing LCD Messages (continued)
    • Reviewing SmartGuard™ Error and Status Messages
      • Reviewing SmartGuard™ Error and Status Messages (Cause and Solution Table) (cont.)
  • Communications Errors
    • Resolving the Communication Errors
      • Resolving the Communication Errors (continued)
      • Resolving the Communication Errors (continued)
  • Firmware Errors
    • Resolving the Upgrade Failed error
      • Resolving an Upgrade Failed error (continued)
  • Card Feeding Errors
    • Resolving the Card Feeding problem (HDP820/820-LC)
      • Resolving a Card Feeding problem (HDP820/820-LC) (continued)
      • Resolving a Card Feeding problem (HDP820/820-LC) (continued)
    • Resolving the Card Feeding Errors (HDP825/825-LC)
      • Resolving the Card Feeding Errors (HDP825/825-LC) (continued)
      • Resolving the Card Feeding Errors (HDP825/825-LC) (continued)
    • Resolving the stalled Cards on or at the Feed Rollers
    • Resolving the jammed Cards on the Flipper Table
    • Resolving the Flipper Alignment Error Message
    • Resolving the Cards being fed improperly off the Flipper Table
    • Resolving the Card Jam Error Message
    • Resolving the Card Jam: Lam Error Message
  • Magnetic Encoding Errors
    • Resolving the No ENC Response Error Message
    • Resolving the No Magnetic Encoder Error Message
    • Resolving the Failed Magnetic Encode Error Message
    • Removing the Card jam in the Printer’s Magnetic Encoding Area
    • Resolving the Printer being unable to read Encoded Magnetic track Data problem
    • Resolving the magnetic stripe Data being printed on a Card problem
  • E-card Encoding Errors
    • Resolving the Job Mismatch error
    • Removing the Card jam in the Printer’s Smart Card Encoding Area
    • Resolving the No Prox Encoder Error Message
    • Resolving the No Smart Encoder Error Message
    • Resolving the Failed Smart Encode Error Message
  • Printing Process Errors
    • Resolving the Ribbon Alignment Error Message
    • Resolving the Print Ribbon Jam
    • Resolving the Print Ribbon Error Message
    • Resolving the Print Ribbon Out Error Message
    • Resolving the Wrong Print Ribbon Error Message
    • Resolving the Unknown Ribbon Type Error Message
    • Resolving the Headlift Error Message
    • Resolving the Printer pausing between Panels problem
    • Resolving the Printhead Temp Error Message
    • Resolving the Printer Open Error Message
  • Transfer Process Errors
    • Resolving the Upper and Lower Film errors
      • Resolving the Upper and Lower Film errors (continued)
    • Resolving the Film Sensor errors
      • Resolving the Film Sensor errors (continued)
      • Resolving the Film Sensor errors (continued)
      • Resolving the Film Sensor errors (continued)
    • Resolving the Transfer Cooling error
    • Resolving the Card Jam Error Message
    • Resolving the Temperature Timeout Error Message
    • Resolving the Transfer Lift Error Message
    • Resolving the Output Stacker errors
  • Card Lamination Errors
    • Resolving the Overlaminate Jam
      • Resolving the Overlaminate Jam (continued)
    • Resolving the Card Lamination Placement errors
    • Resolving the Lam Error/Out Error Message
      • Resolving the Lam Error/Out Error Message (continued)
    • Resolving the Lamination (not adhering to the card surface) problem
      • Resolving the Lamination (not adhering to the card surface) problem (cont.)
  • Diagnosing the Image Problems
    • Resolving the Pixel failure problems
      • Resolving the Pixel failure problems (continued)
    • Resolving the Card surface debris problems
      • Resolving the Card surface debris problems (continued)
      • Resolving the Card surface debris problems (continued)
    • Resolving the incorrect Image Darkness problems
      • Resolving the incorrect Image Darkness problems (continued)
    • Resolving the Ribbon wrinkle problems
      • Resolving the Ribbon wrinkle problems (continued)
    • Resolving the excessive Resin Printing problems
    • Resolving the incomplete Resin Printing problems
    • Resolving the HDP Film wrinkle problems
      • Resolving the HDP Film wrinkle problems (continued)
    • Resolving the incomplete Transfer problems
    • Resolving an incomplete transfer on the leading edge problem
    • Resolving an incomplete transfer on the trailing edge problem
    • Resolving the Image Placement problems
      • Resolving the Image Placement problems (continued)
      • Resolving the Image Placement problems (continued)
      • Resolving the Image Placement problems (continued)
    • Resolving the poor Image Quality problems
    • Resolving the Image washout on Film problems
    • Resolving the Registration problems
      • Resolving the Registration problems (continued)
    • Resolving the Card Skewed Image problems
  • Printing a Test Image
    • Reviewing the Gray/Align YMC/K Self-Test
    • Reviewing the Color/Resin YMCK Self-Test
    • Reviewing the Color Bars YMC Self-Test
    • Reviewing the Card Count Self-Test
    • Reviewing the Magnetic Test option
    • Reviewing the Lamination Color/Resin YMCK+L Self-Test
• Section 3: Card Lamination Module
  • Safety Messages (review carefully)
    • Opening the Card Lamination Module
      • Opening the Card Lamination Module (continued)
      • Opening the Card Lamination Module (continued)
    • Loading the Overlaminate
      • Loading the Overlaminate (continued)
      • Loading the Overlaminate (continued)
  • Adjusting the Card Lamination Module
    • Adjusting the Card Flattener
      • Adjusting the Card Flattener (continued)
    • Adjusting the Card Guide Rail
      • Adjusting the Card Guide Rail (continued)
      • Adjusting the Card Guide Rail (continued)
      • Adjusting the Card Guide Rail (continued)
    • Adjusting the Internal Card Guide
      • Adjusting the Internal Card Guide (continued)
      • Adjusting the Internal Card Guide (continued)
    • Attaching the Card Lamination Module
      • Attaching the Card Lamination Module (continued)
      • Attaching the Card Lamination Module (continued)
      • Attaching the Card Lamination Module (continued)
      • Attaching the Card Lamination Module (continued)
      • Attaching the Card Lamination Module (continued)
      • Attaching the Card Lamination Module (continued)
      • Attaching the Card Lamination Module (continued)
      • Attaching the Card Lamination Module (continued)
      • Attaching the Card Lamination Module (continued)
      • Attaching the Card Lamination Module (continued)
      • Attaching the Card Lamination Module (continued)
• Section 4: Printer Adjustments
  • Safety Messages (review carefully)
  • Adjusting the Card Size
    • Adjusting the Card Input Guide
      • Adjusting the Card Input Guide (continued)
      • Adjusting the Card Input Guide (continued)
      • Adjusting the Card Input Guide (continued)
    • Adjusting the Card Stacker Output Guide
      • Adjusting the Card Stacker Output Guide (continued)
      • Adjusting the Card Stacker Output Guide (continued)
    • Adjusting the Internal Card Guide
      • Adjusting the Internal Card Guide (continued)
      • Adjusting the Internal Card Guide (continued)
    • Adjusting the Card Thickness Knob
  • Fine-Tuning the Card Separator Adjustment Assembly (D840995)
    • See Drawing D841087.
  • Printing on Alternate Card stocks
    • Selecting the Right Cards and optimize the HDP Print Process
    • Selecting the Appropriate HDP Printer Driver settings
      • Selecting the appropriate HDP Printer Driver settings (continued)
    • Conducting the Tape Adhesion Test
      • Conducting the Tape adhesion Test (continued)
      • Conducting the Tape adhesion Test (continued)
  • Printer Driver Options
    • Installing Printer Driver Updates
      • Installing Printer Driver Updates (continued)
  • Setting Up the Printer Driver
    • Setting up Windows 98SE/Windows Millennium
    • Setting up Windows NT/Windows 2000/Windows XP
  • Using the Device Options tab
    • Adjusting the Ribbon Type
    • Adjusting the Film Type
    • Adjusting for the color matching
    • Adjusting for the Resin Dither
    • Using the Print Both Sides option
    • Using the Split 1 Set of Ribbon Panels option
    • Using the Print Back Side First option
    • Using the Print on Back Side Only option
    • Using the Rotate Front 180 Degrees or Rotate Back 180 Degrees options
    • Using the Print in Single Card Mode option
    • Using the Link Card to Print Job option
    • Using the Disable Printing option
  • Using the Image color tab
    • Using the Image color tab (continued)
    • Using the Image color tab (continued)
    • Using the Image color tab (continued)
  • Using the Image Transfer tab
    • Adjusting the Image Position controls
      • Adjusting the Image Position controls (continued)
    • Adjusting the Transfer Dwell Time and Temperature
    • Adjusting the Flattener Temperature
  • Using the K Panel Resin tab
    • Selecting the Full Card with the K Panel Resin tab
    • Selecting the Defined Area(s) with the K Panel Resin tab
    • Selecting the Undefined Area(s) with the K Panel Resin tab
    • Defining the Area to activate the Card Grid
    • Measuring the Total Card area
    • Measuring the Area to be positioned on the Card
    • Selecting the Print YMC under the K and Print K Only options
      • Selecting the Print YMC under the K and Print K Only options (continued)
  • Using the Magnetic Encoding tab
    • Using the Encoding Mode option
      • Using the Encoding Mode option (continued)
    • Encoding the Mode/Coercivity/Magnetic Track Selection
    • Reviewing the Magnetic Track Options
    • Reviewing the Enable MLE Support checkbox
    • Reviewing the Verification options
    • Reviewing the Shift Data Left
    • Reviewing the ISO Track Locations
    • Sending the Track Information
    • Reviewing the Sample String
    • Reviewing the ASCII Code and Character Table
  • Using the Card tab
    • Selecting the Card Size from CR-80, CR-90 or CR-100
      • Selecting the Card Size from CR-80, CR-90 or CR-100 (continued)
    • Selecting the Custom Card Size
    • Selecting the Card Type
      • Selecting the Card Type (continued)
    • Reviewing the Orientation
    • Specifying the Copies
    • Clicking on the About button
  • Using the Lamination tab (only with Card Lamination Module)
    • Selecting the Lamination Position
    • Selecting the Lamination Side
    • Selecting the Lamination Type
    • Adjusting the Transfer Dwell Time and Transfer Temperature
    • Selecting the Sensors button and Defaults button
    • Selecting the Sensors button and Defaults button
• Section 5: Cleaning
  • Using the Required Supplies
  • Safety Messages (review carefully)
    • Cleaning inside the Printer
    • Cleaning outside the Printer
    • Cleaning the Printhead
    • Cleaning the Cleaning Rollers
      • Cleaning the Cleaning Rollers (continued)
      • Cleaning the Cleaning Rollers (continued)
      • Cleaning the Cleaning Rollers (continued)
    • Cleaning the Card Feed Rollers
      • Cleaning the Card Feed Rollers (additional Feed Rollers) (continued)
      • Cleaning the Card Feed Rollers (additional Feed Rollers) (continued)
      • Cleaning the Card Feed Rollers (additional Feed Rollers) (continued)
    • Cleaning the Platen Rollers
      • Cleaning the Platen Rollers (continued)
• Section 6: Parts Replacement
  • Safety Messages (review carefully)
  • Reviewing the Printer Components
    • Reviewing the Input Hopper Components
      • Reviewing the Input Hopper Components (continued)
      • Reviewing the Input Hopper Components (continued)
    • Reviewing the Print Module Components
      • Reviewing the Print Module Components (continued)
    • Reviewing the Transfer Station Components
      • Reviewing the Transfer Station Components (continued)
    • Reviewing the Base Module Components
      • Reviewing the Base Module Components (continued)
    • HDP Main Board Cable Connections Reference
    • HDP Lamination Board Cable Connections Reference
      • HDP Lamination Board Cable Connections Reference (continued)
    • HDP Lamination Module Board Cable Connections Reference
  • Cover Removal Procedures
    • Removing the Print Station cover (840361)
      • Refer to Drawing D841112 in Appendix A.
    • Removing the Front Transfer Cover (840362)
      • Refer to Drawing D841112 in Appendix A.
    • Removing the Mid Pulley Cover (D840166)
      • Refer to Drawing D841083 in Appendix A.
    • Removing the Base Module cover (840363)
      • Refer to Drawing D841112 in Appendix A.
    • Removing the Card Input Hopper cover (840167)
      • Refer to Drawing D841112 in Appendix A.
    • Removing the Card Output Hopper cover (840167)
      • Refer To Drawing D841112 in Appendix A.
    • Removing the Back cover
      • Refer To Drawing D841098 in Appendix A.
  • Control Panel Assembly Components
    • Replacing the Control Panel Assembly Components
      • Refer to Drawing 840168 in Appendix A.
      • Replacing the Control Panel Assembly Components (continued)
  • Printhead Assembly Components
    • Replacing the Printhead (D840854)
      • Refer to Drawing 840160 in Appendix A.
    • Replacing the Fan Assembly (D840986)
      • Refer to Drawing 840160 in Appendix A.
    • Replacing the Head Force Spring - 2 (840272)
      • Refer to Drawing 840160 in Appendix A.
    • Replacing the Ribbon Deflector (D840638)
      • Refer to Drawing 840160 in Appendix A.
  • Print Station Components replacement
    • Replacing the Headlift Drive O-Rings (140212)
      • Refer to Drawing D841084 in Appendix A.
    • Replacing the Ribbon Drive O-Ring behind the Encoder Wheel (810492)
      • Refer to Drawing D841084 in Appendix A.
    • Replacing the Ribbon Sensor Board Assembly (140407)
      • Refer to Drawing D841084 in Appendix A.
    • Replacing the Encoder Wheel (810492)
      • Refer to Drawing D841084 in Appendix A.
    • Replacing the Ribbon Sensor Array Assembly (840108)
      • Refer to Drawing D841084 in Appendix A.
    • Replacing the Ribbon Supply Motor Assembly (D840980)
      • Refer to Drawing D841084 in Appendix A.
    • Replacing the Ribbon Take-Up Motor Assembly (D840980)
      • Refer to Drawing D841084 in Appendix A.
    • Replacing the Headlift Motor Assembly (D840980)
      • Refer to Drawing D841084 in Appendix A.
    • Replacing the Ribbon Supply Encoder Sensor Assembly (D840982)
      • Refer to Drawing D841084 in Appendix A.
    • Replacing the HDP 800 Series Ribbon Hub
      • Overview
      • Tools Required
      • Replacing the HDP 800 Series Ribbon Hub (continued)
      • Parts Required
      • Replacing the HDP 800 Series Ribbon Hub (continued)
      • Replacing the HDP 800 Series Ribbon Hub (continued)
      • Replacing the HDP 800 Series Ribbon Hub (continued)
      • Replacing the HDP 800 Series Ribbon Hub (continued)
      • Replacing the HDP 800 Series Ribbon Hub (continued)
      • Replacing the HDP 800 Series Ribbon Hub (continued)
      • Replacing the HDP 800 Series Ribbon Hub (continued)
      • Replacing the HDP 800 Series Ribbon Hub (continued)
      • Replacing the HDP 800 Series Ribbon Hub (continued)
      • Replacing the HDP 800 Series Ribbon Hub (continued)
      • Replacing the HDP 800 Series Ribbon Hub (continued)
      • Replacing the HDP 800 Series Ribbon Hub (continued)
      • Replacing the HDP 800 Series Ribbon Hub (continued)
      • Replacing the HDP 800 Series Ribbon Hub (continued)
      • Replacing the HDP 800 Series Ribbon Hub (continued)
      • Replacing the HDP 800 Series Ribbon Hub (continued)
      • Replacing the HDP 800 Series Ribbon Hub (continued)
    • Replacing the HDP 800 Series Ribbon Take up Roller Hubs
      • Replacing the HDP 800 Series Ribbon Take up Roller Hubs (continued)
    • Replacing the HDP 800 Series Film Supply Hub
      • Replacing the HDP 800 Series Supply Hub (continued)
      • Replacing the HDP 800 Series Film Supply Hub (continued)
      • Replacing the HDP 800 Series Film Supply Hub (continued)
      • Replacing the HDP 800 Series Film Supply Hub (continued)
      • Replacing the HDP 800 Series Film Supply Hub (continued)
      • Replacing the HDP 800 Series Film Supply Hub (continued)
    • Replacing the Headlift Sensor Assembly (D840983)
      • Refer to Drawing D841084 in Appendix A.
  • Transfer Station Components Replacements
    • Replacing the Film Drive O-Rings (140212)
      • Refer to Drawing D841083 in Appendix A.
    • Replacing the Film Drive Encoder Wheel - 2 (810492)
      • Refer to Drawing D841083 in Appendix A.
    • Replacing the Stepper Motor Assembly (840123)
      • Refer to Drawing D841083 in Appendix A.
    • Replacing the Supply Encoder Sensor Assembly (840135)
      • Refer to Drawing D841083 in Appendix A.
    • Replacing the Lamination Take-Up Encoder Sensor Assembly (840136)
      • Refer to Drawing D841083 in Appendix A.
    • Replacing the Lower Film Sensor Assembly (840199)
      • Refer to Drawing D841083 in Appendix A.
    • Replacing the Upper Film Sensor Assembly (D841023)
      • Refer to Drawing D841083 in Appendix A.
    • Replacing the Print Platen Roller (D840811)
      • Refer to Drawing D841083 in Appendix A.
    • Replacing the Transfer Peel Off Bar Assembly (D840698)
      • Refer to Drawing D841085 in Appendix A.
    • Replacing the Transfer Station Assembly (D841083)
      • Refer to Drawing D841083 in Appendix A.
      • Replacing the Transfer Station Assembly (D841083) (continued)
    • Replacing the Lamination Assembly (D841085)
      • Refer to Drawing D841085 in Appendix A.
      • Replacing the Lamination Assembly (D841085) (continued)
    • Replacing the Transfer Lift Sensor (A000126)
      • Refer to Drawing D841083 in Appendix A.
    • Replacing the Transfer Lift Motor (D840173)
      • Refer to Drawing D841083 in Appendix A.
  • Base Module Components Replacements
    • Replacing the Drive Belt – Platen Roller to Card Feed Roller (220071)
      • Refer to Drawing D841082 in Appendix A.
    • Replacing the Drive Belt – Card Feed Roller to Card Feed Roller (220082)
      • Refer to Drawing D841082 in Appendix A.
    • Replacing the Stepper Motor Assembly (D841045)
      • Refer to Drawing D841082 in Appendix A.
    • Replacing the Pinch Roller Spring Plate-Front Input Side (D840865)
      • Refer to Drawing D841082 in Appendix A.
    • Replacing the Pinch Roller Spring Plate-Front Output Side (D840865)
      • Refer to Drawing D841082 in Appendix A.
    • Replacing the Pinch Roller Spring Plate-Back Input Side (D840865)
      • Refer to Drawing D841082 in Appendix A.
    • Replacing the Pinch Roller Spring Plate-Back Output Side (D840865)
      • Refer to Drawing D841082 in Appendix A.
    • Replacing the Drive Pulley - Back - 2 (D850190)
      • Refer to Drawing D841082 in Appendix A.
    • Replacing the Gear - Card Transport - 2 (760330)
      • Refer to Drawing D841082 in Appendix A.
    • Replacing the Compound Gear (D841032)
      • Refer to Drawing D841082 in Appendix A.
    • Replacing the Base Module (D841082)
      • Refer to Drawing D841082 in Appendix A.
      • Replacing the Base Module (D841082) (continued)
  • Card Input Hopper Components Replacements
    • Replacing the Input Hopper (D841087)
      • Refer to Drawing D841087 in Appendix A.
    • Replacing the Separator Adjustment Assembly (D840995)
      • Refer to Drawing D841087 in Appendix A.
      • Replacing the Separator Adjustment Assembly (D840995) (continued)
    • Replacing the Flipper Table Sensor Board Assembly (140407)
      • Refer to Drawing D841087 in Appendix A.
    • Replacing the Card Low Sensor Board Assembly (140407)
      • Refer to Drawing D841087 in Appendix A.
    • Replacing the Cleaning Roller Drive Idler Gear - 2 (760401)
      • Refer to Drawing D841087 in Appendix A.
    • Replacing the Card Feed Gear - 3 (810271) on the Flipper Table Encoder Feed Motor (E000062)
      • Refer to Drawing D841087 in Appendix A.
    • Replacing the Card Feed Shaft Gear on the Cleaning Roller Assembly (810271)
      • Refer to Drawing D841087 in Appendix A.
    • Replacing the Feed/Encoding Motor Assembly (E000062)
      • Refer to Drawing D841087 in Appendix A.
    • Replacing the Cleaning Roller Assembly (840102)
      • Refer to Drawing D841087 in Appendix A.
    • Replacing the Flipper Table Position Motor (840124)
      • Refer to Drawing D841087 in Appendix A.
    • Replacing the Card Feed Motor Assembly (D841105)
      • Refer to Drawing D841087 in Appendix A.
    • Replacing the Flipper Table Card Sensor Assembly (D840625)
      • Refer to Drawing D841087 in Appendix A.
    • Replacing the Card Feed Sensor (D840624)
      • Refer to Drawing D841087 in Appendix A.
    • Replacing the Magnetic Encoder Head (840104)
      • Refer to Drawing D841087 in Appendix A.
    • Replacing the Encoder Card Sensor (140407)
      • Refer to Drawing D841087 in Appendix A.
  • Power Assembly Components Replacements
    • Replacing the Power Switch (120011)
      • Refer to Drawing D841098 in Appendix A.
    • Replacing the Power Cord Receptacle (130067)
      • Refer to Drawing D841098 in Appendix A.
    • Replacing the Main Print Board (A000271)
      • Refer to Drawing D841098 in Appendix A.
    • Replacing the Lamination Board (140402)
      • Refer to Drawing D841098 in Appendix A.
    • Replacing the Power Supply (150240)
      • Refer to Drawing D841098 in Appendix A.
  • Output Stacker Components Replacements
    • Replacing the Output Stacker (D841079)
      • Refer to Drawing D841079 in Appendix A.
    • Replacing the Stacker Full Sensor (140407)
      • Refer to Drawing D840179 in Appendix A.
    • Replacing the Stacker Lift Motor (840130)
      • Refer to Drawing D840179 in Appendix A.
  • Card Lamination Module Component Replacements
    • Replacing the Lamination Module Board Cover (D870151)
      • Refer to Drawing D870213 in Appendix A.
    • Replacing the Lamination Module Main Cover (D870159)
      • Refer to Drawing D870213 in Appendix A.
    • Replacing the Lamination Module Main Board (A000250)
      • Refer to Drawing D870154 in Appendix A.
    • Replacing the Lamination Module Arm Assembly (D870153)
      • Refer to Drawing D870213 in Appendix A.
    • Replacing the Lamination Module Card Flipper Table Assembly (D870091)
      • Refer to Drawing D870154 in Appendix A.
      • Replacing the Lamination Module Card Flipper Table Assembly (D870091) (continued)
    • Replacing the Card Position Sensor Assembly (D870186)
      • Refer to Drawing D870154 in Appendix A.
    • Replacing the Lamination Module Flipper Position Sensor (D870188)
      • Refer to Drawing D870154 in Appendix A.
    • Replacing the Lamination Module Overlaminate Encoder Sensor (D870189)
      • Refer to Drawing D870154 in Appendix A.
    • Replacing the Lamination Module Ribbon ID Sensor (820593)
      • Refer to Drawing D870154 in Appendix A.
    • Replacing the Lamination Module Overlaminate Sensor (D870241)
      • Refer to Drawing D870154 in Appendix A.
    • Replacing the Lamination Module Hopper Sensor Assembly (D870228)
      • Refer to Drawing D870154 in Appendix A.
      • Replacing the Lamination Module Hopper Sensor Assembly (D870228) (continued)
    • Replacing the Lamination Module Platen Motor (D870218)
      • Refer to Drawing D870154 in Appendix A.
      • Replacing the Lamination Module Platen Motor (D870218) (continued)
    • Replacing the Lamination Module Flipper Table Motor (D870217)
      • Refer to Drawing D870154 in Appendix A.
      • Replacing the Lamination Module Flipper Table Motor (D870217) (continued)
    • Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket
      • Overview
      • Tools Required
      • Part Required
      • Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket
      • Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
      • Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
      • Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
      • Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
      • Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
      • Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
      • Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
      • Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
      • Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
      • Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
      • Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
      • Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
      • Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
      • Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
      • Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
      • Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
    • Adjusting the HDP820-LC/HDP825-LC Lamination Heat Shield Adjustment
      • Overview
      • Tools Required
      • Adjusting the HDP820-LC/HDP825-LC Lamination Heat Shield
      • Adjusting the HDP820-LC/HDP825-LC Lamination Heat Shield (continued)
      • Adjusting the HDP820-LC/HDP825-LC Lamination Heat Shield (continued)
      • Adjusting the HDP820-LC/HDP825-LC Lamination Heat Shield (continued)
      • Adjusting the HDP820-LC/HDP825-LC Lamination Heat Shield (continued)
  • HDP820/HDP820-LC Magnetic and Smart Card Module Replacement
    • Tools Required
    • Parts Required
    • Reviewing Printer from the frontside (photo display)
    • Reviewing Printer from the side (photo display)
    • Reviewing Printer from the backside (photo display)
    • Replacing the Magnetic/Smart Card Module
      • Replacing the Magnetic/Smart Card Module (continued)
      • Replacing the Magnetic/Smart Card Module (continued)
      • Replacing the Magnetic/Smart Card Module (continued)
      • Replacing the Magnetic/Smart Card Module (continued)
      • Replacing the Magnetic/Smart Card Module (continued)
      • Replacing the Magnetic/Smart Card Module (continued)
      • Replacing the Magnetic/Smart Card Module (continued)
      • Replacing the Magnetic/Smart Card Module (continued)
      • Replacing the Magnetic/Smart Card Module (continued))
      • Replacing the Magnetic/Smart Card Module (continued)
      • Replacing the Magnetic/Smart Card Module (continued)
      • Replacing the Magnetic/Smart Card Module (continued)
      • Replacing the Magnetic/Smart Card Module (continued)
      • Replacing the Magnetic/Smart Card Module (continued)
      • Replacing the Magnetic/Smart Card Module (continued)
      • Replacing the Magnetic/Smart Card Module (continued)
      • Replacing the Magnetic/Smart Card Module (continued)
      • Replacing the Magnetic/Smart Card Module (continued)
• Section 7: Packing the HDP800 Series Card Printer
• Section 8: Board Level Diagnostics
  • Board Errors
    • Resolving the EE Memory Error
    • Resolving the EE Checksum Error
    • Resolving the DRAM Memory Error
    • Resolving the RAM Memory Error
    • Resolving the FPGA Error
  • Sensor Testing
    • Reviewing the Sensor Location and Voltages
      • Reviewing the Sensor Location and Voltages(continued)
    • Reviewing the Sensor Layout on Ribbon Sensor array
    • Reviewing the Sensor Location and Voltages for the Lamination Module
• Section 9: LCD On-Line Menu Navigation
  • Entering the LCD Menu and selecting an Option
    • Entering the LCD Menu and Selecting an Option (continued)
    • Selecting from the HDP800 Series Menu Option Structure Tree
  • Reviewing the Printer Setup
    • Reviewing the Printer Setup (continued)
    • Preparing to Adjust the Print Offset, Transfer TOF and Transfer EOF
    • Aligning the Print Offset
      • Aligning the Print Offset (continued)
    • Setting the Transfer TOF
      • Setting the Transfer TOF (continued)
    • Setting the Transfer EOF
    • Setting the Transfer EOF
    • Adjusting the Transfer Tension
    • Adjusting the Film Drive
    • Adjusting the Ribbon Tension
    • Adjusting the Ribbon Drive
    • Adjusting the Transfer Temperature
    • Setting the Flattener Temperature
    • Setting the Printhead Resistance
    • Adjusting the Image Darkness
    • Changing the Encoder Settings
    • Setting the Magnetic TOF
    • Setting the Magnetic TOF
    • Adjusting the Flipper Offset
    • Adjusting the Lamination Flipper Offset
    • Adjusting the LAM TOF and EOF
    • Adjusting the Lamination Sensor Calibration
    • Adjusting the Lamination Temperature Setting
    • Show the Error Count
    • Using the Show Card Count option
    • System Upgrade (Firmware Upgrade)
• Section 10: Firmware Updates
  • Firmware Updater Application Program
    • Firmware Updater Application Program (continued)
  • Downloading Firmware Updates
  • Updating the Printer's Firmware
    • Updating the Main Firmware
      • Updating the Main Firmware (continued)
      • Updating the Main Firmware (continued)
    • Updating the LCD Firmware
      • Updating the LCD Firmware (continued)
  • Firmware Upgrades (as of 10/07/03)
    • Firmware Upgrades (as of 10/07/03) (continued)
• Section 11: Fargo Technical Support
  • Contacting Fargo Technical Support
  • Reading the Serial Numbers on a Fargo printer
    • Finding out when a Fargo Card Printer was manufactured
    • Reviewing Example No. 1: Serial Number 80453289
    • Reviewing Example No. 2: Serial Number A1280224
• Section 12: Reviewing Spare Parts Lists
  • Reviewing Spare Parts List for HDP 800 Series Card Printer
  • Reviewing Spare Parts List for Card Lamination Module
• Glossary of Terms
  • Glossary of Terms (continued)
  • Glossary of Terms (continued)
  • Glossary of Terms (continued)
  • Glossary of Terms (continued)
  • Glossary of Terms (continued)
  • Glossary of Terms (continued)
  • Glossary of Terms (continued)
  • Glossary of Terms (continued)
  • Glossary of Terms (continued)
  • Glossary of Terms (continued)
  • Glossary of Terms (continued)
  • Glossary of Terms (continued)
  • Glossary of Terms (continued)
  • Glossary of Terms (continued)
  • Glossary of Terms (continued)
  • Glossary of Terms (continued)
  • Glossary of Terms (continued)
  • Glossary of Terms (continued)
  • Glossary of Terms (continued)
• Index
• Appendix A: Engineering Drawings
• Appendix B: Technical Updates
• Appendix C: Miscellaneous