FARGO electronic HDP820 User Manual

FARGO electronic Printers

HDP 800 Series Card Printer/Encoders
Service Manual (Rev. 5.0)

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HDP820 (Dual-Sided Card Printer/Encoders)

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HDP820-LC (Dual-Sided Card Printer/Encoders)

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HDP825 (Dual-Sided Card Printer/Encoders)

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HDP825-LC (Dual-Sided Card Printer/Encoders)

Part Number: L000307

Table of contents

Document Outline

HDP800_Series_Frontend_Finalized(TitlePage&CopyrightPage_Rev.5.0).pdf
Section 1: Specifications
Section 2: General Troubleshooting
Section 3: Card Lamination Module
- Safety Messages (review carefully)
  - Opening the Card Lamination Module
    - Opening the Card Lamination Module (continued)
    - Opening the Card Lamination Module (continued)
  - Loading the Overlaminate
    - Loading the Overlaminate (continued)
    - Loading the Overlaminate (continued)
- Adjusting the Card Lamination Module
Section 4: Printer Adjustments
Section 5: Cleaning
- Using the Required Supplies
- Safety Messages (review carefully)
Section 6: Parts Replacement
- Safety Messages (review carefully)
- Reviewing the Printer Components
  - Reviewing the Input Hopper Components
    - Reviewing the Input Hopper Components (continued)
    - Reviewing the Input Hopper Components (continued)
  - Reviewing the Print Module Components
    - Reviewing the Print Module Components (continued)
  - Reviewing the Transfer Station Components
    - Reviewing the Transfer Station Components (continued)
  - Reviewing the Base Module Components
    - Reviewing the Base Module Components (continued)
  - HDP Main Board Cable Connections Reference
  - HDP Lamination Board Cable Connections Reference
    - HDP Lamination Board Cable Connections Reference (continued)
  - HDP Lamination Module Board Cable Connections Reference
- Cover Removal Procedures
  - Removing the Print Station cover (840361)
    - Refer to Drawing D841112 in Appendix A.
  - Removing the Front Transfer Cover (840362)
    - Refer to Drawing D841112 in Appendix A.
  - Removing the Mid Pulley Cover (D840166)
    - Refer to Drawing D841083 in Appendix A.
  - Removing the Base Module cover (840363)
    - Refer to Drawing D841112 in Appendix A.
  - Removing the Card Input Hopper cover (840167)
    - Refer to Drawing D841112 in Appendix A.
  - Removing the Card Output Hopper cover (840167)
    - Refer To Drawing D841112 in Appendix A.
  - Removing the Back cover
    - Refer To Drawing D841098 in Appendix A.
- Control Panel Assembly Components
  - Replacing the Control Panel Assembly Components
    - Refer to Drawing 840168 in Appendix A.
    - Replacing the Control Panel Assembly Components (continued)
- Printhead Assembly Components
  - Replacing the Printhead (D840854)
    - Refer to Drawing 840160 in Appendix A.
  - Replacing the Fan Assembly (D840986)
    - Refer to Drawing 840160 in Appendix A.
  - Replacing the Head Force Spring - 2 (840272)
    - Refer to Drawing 840160 in Appendix A.
  - Replacing the Ribbon Deflector (D840638)
    - Refer to Drawing 840160 in Appendix A.
- Print Station Components replacement
  - Replacing the Headlift Drive O-Rings (140212)
    - Refer to Drawing D841084 in Appendix A.
  - Replacing the Ribbon Drive O-Ring behind the Encoder Wheel (810492)
    - Refer to Drawing D841084 in Appendix A.
  - Replacing the Ribbon Sensor Board Assembly (140407)
    - Refer to Drawing D841084 in Appendix A.
  - Replacing the Encoder Wheel (810492)
    - Refer to Drawing D841084 in Appendix A.
  - Replacing the Ribbon Sensor Array Assembly (840108)
    - Refer to Drawing D841084 in Appendix A.
  - Replacing the Ribbon Supply Motor Assembly (D840980)
    - Refer to Drawing D841084 in Appendix A.
  - Replacing the Ribbon Take-Up Motor Assembly (D840980)
    - Refer to Drawing D841084 in Appendix A.
  - Replacing the Headlift Motor Assembly (D840980)
    - Refer to Drawing D841084 in Appendix A.
  - Replacing the Ribbon Supply Encoder Sensor Assembly (D840982)
    - Refer to Drawing D841084 in Appendix A.
  - Replacing the HDP 800 Series Ribbon Hub
    - Overview
    - Tools Required
    - Replacing the HDP 800 Series Ribbon Hub (continued)
    - Parts Required
    - Replacing the HDP 800 Series Ribbon Hub (continued)
    - Replacing the HDP 800 Series Ribbon Hub (continued)
    - Replacing the HDP 800 Series Ribbon Hub (continued)
    - Replacing the HDP 800 Series Ribbon Hub (continued)
    - Replacing the HDP 800 Series Ribbon Hub (continued)
    - Replacing the HDP 800 Series Ribbon Hub (continued)
    - Replacing the HDP 800 Series Ribbon Hub (continued)
    - Replacing the HDP 800 Series Ribbon Hub (continued)
    - Replacing the HDP 800 Series Ribbon Hub (continued)
    - Replacing the HDP 800 Series Ribbon Hub (continued)
    - Replacing the HDP 800 Series Ribbon Hub (continued)
    - Replacing the HDP 800 Series Ribbon Hub (continued)
    - Replacing the HDP 800 Series Ribbon Hub (continued)
    - Replacing the HDP 800 Series Ribbon Hub (continued)
    - Replacing the HDP 800 Series Ribbon Hub (continued)
    - Replacing the HDP 800 Series Ribbon Hub (continued)
    - Replacing the HDP 800 Series Ribbon Hub (continued)
  - Replacing the HDP 800 Series Ribbon Take up Roller Hubs
    - Replacing the HDP 800 Series Ribbon Take up Roller Hubs (continued)
  - Replacing the HDP 800 Series Film Supply Hub
    - Replacing the HDP 800 Series Supply Hub (continued)
    - Replacing the HDP 800 Series Film Supply Hub (continued)
    - Replacing the HDP 800 Series Film Supply Hub (continued)
    - Replacing the HDP 800 Series Film Supply Hub (continued)
    - Replacing the HDP 800 Series Film Supply Hub (continued)
    - Replacing the HDP 800 Series Film Supply Hub (continued)
  - Replacing the Headlift Sensor Assembly (D840983)
    - Refer to Drawing D841084 in Appendix A.
- Transfer Station Components Replacements
  - Replacing the Film Drive O-Rings (140212)
    - Refer to Drawing D841083 in Appendix A.
  - Replacing the Film Drive Encoder Wheel - 2 (810492)
    - Refer to Drawing D841083 in Appendix A.
  - Replacing the Stepper Motor Assembly (840123)
    - Refer to Drawing D841083 in Appendix A.
  - Replacing the Supply Encoder Sensor Assembly (840135)
    - Refer to Drawing D841083 in Appendix A.
  - Replacing the Lamination Take-Up Encoder Sensor Assembly (840136)
    - Refer to Drawing D841083 in Appendix A.
  - Replacing the Lower Film Sensor Assembly (840199)
    - Refer to Drawing D841083 in Appendix A.
  - Replacing the Upper Film Sensor Assembly (D841023)
    - Refer to Drawing D841083 in Appendix A.
  - Replacing the Print Platen Roller (D840811)
    - Refer to Drawing D841083 in Appendix A.
  - Replacing the Transfer Peel Off Bar Assembly (D840698)
    - Refer to Drawing D841085 in Appendix A.
  - Replacing the Transfer Station Assembly (D841083)
    - Refer to Drawing D841083 in Appendix A.
    - Replacing the Transfer Station Assembly (D841083) (continued)
  - Replacing the Lamination Assembly (D841085)
    - Refer to Drawing D841085 in Appendix A.
    - Replacing the Lamination Assembly (D841085) (continued)
  - Replacing the Transfer Lift Sensor (A000126)
    - Refer to Drawing D841083 in Appendix A.
  - Replacing the Transfer Lift Motor (D840173)
    - Refer to Drawing D841083 in Appendix A.
- Base Module Components Replacements
  - Replacing the Drive Belt – Platen Roller to Card Feed Roller (220071)
    - Refer to Drawing D841082 in Appendix A.
  - Replacing the Drive Belt – Card Feed Roller to Card Feed Roller (220082)
    - Refer to Drawing D841082 in Appendix A.
  - Replacing the Stepper Motor Assembly (D841045)
    - Refer to Drawing D841082 in Appendix A.
  - Replacing the Pinch Roller Spring Plate-Front Input Side (D840865)
    - Refer to Drawing D841082 in Appendix A.
  - Replacing the Pinch Roller Spring Plate-Front Output Side (D840865)
    - Refer to Drawing D841082 in Appendix A.
  - Replacing the Pinch Roller Spring Plate-Back Input Side (D840865)
    - Refer to Drawing D841082 in Appendix A.
  - Replacing the Pinch Roller Spring Plate-Back Output Side (D840865)
    - Refer to Drawing D841082 in Appendix A.
  - Replacing the Drive Pulley - Back - 2 (D850190)
    - Refer to Drawing D841082 in Appendix A.
  - Replacing the Gear - Card Transport - 2 (760330)
    - Refer to Drawing D841082 in Appendix A.
  - Replacing the Compound Gear (D841032)
    - Refer to Drawing D841082 in Appendix A.
  - Replacing the Base Module (D841082)
    - Refer to Drawing D841082 in Appendix A.
    - Replacing the Base Module (D841082) (continued)
- Card Input Hopper Components Replacements
  - Replacing the Input Hopper (D841087)
    - Refer to Drawing D841087 in Appendix A.
  - Replacing the Separator Adjustment Assembly (D840995)
    - Refer to Drawing D841087 in Appendix A.
    - Replacing the Separator Adjustment Assembly (D840995) (continued)
  - Replacing the Flipper Table Sensor Board Assembly (140407)
    - Refer to Drawing D841087 in Appendix A.
  - Replacing the Card Low Sensor Board Assembly (140407)
    - Refer to Drawing D841087 in Appendix A.
  - Replacing the Cleaning Roller Drive Idler Gear - 2 (760401)
    - Refer to Drawing D841087 in Appendix A.
  - Replacing the Card Feed Gear - 3 (810271) on the Flipper Table Encoder Feed Motor (E000062)
    - Refer to Drawing D841087 in Appendix A.
  - Replacing the Card Feed Shaft Gear on the Cleaning Roller Assembly (810271)
    - Refer to Drawing D841087 in Appendix A.
  - Replacing the Feed/Encoding Motor Assembly (E000062)
    - Refer to Drawing D841087 in Appendix A.
  - Replacing the Cleaning Roller Assembly (840102)
    - Refer to Drawing D841087 in Appendix A.
  - Replacing the Flipper Table Position Motor (840124)
    - Refer to Drawing D841087 in Appendix A.
  - Replacing the Card Feed Motor Assembly (D841105)
    - Refer to Drawing D841087 in Appendix A.
  - Replacing the Flipper Table Card Sensor Assembly (D840625)
    - Refer to Drawing D841087 in Appendix A.
  - Replacing the Card Feed Sensor (D840624)
    - Refer to Drawing D841087 in Appendix A.
  - Replacing the Magnetic Encoder Head (840104)
    - Refer to Drawing D841087 in Appendix A.
  - Replacing the Encoder Card Sensor (140407)
    - Refer to Drawing D841087 in Appendix A.
- Power Assembly Components Replacements
  - Replacing the Power Switch (120011)
    - Refer to Drawing D841098 in Appendix A.
  - Replacing the Power Cord Receptacle (130067)
    - Refer to Drawing D841098 in Appendix A.
  - Replacing the Main Print Board (A000271)
    - Refer to Drawing D841098 in Appendix A.
  - Replacing the Lamination Board (140402)
    - Refer to Drawing D841098 in Appendix A.
  - Replacing the Power Supply (150240)
    - Refer to Drawing D841098 in Appendix A.
- Output Stacker Components Replacements
  - Replacing the Output Stacker (D841079)
    - Refer to Drawing D841079 in Appendix A.
  - Replacing the Stacker Full Sensor (140407)
    - Refer to Drawing D840179 in Appendix A.
  - Replacing the Stacker Lift Motor (840130)
    - Refer to Drawing D840179 in Appendix A.
- Card Lamination Module Component Replacements
  - Replacing the Lamination Module Board Cover (D870151)
    - Refer to Drawing D870213 in Appendix A.
  - Replacing the Lamination Module Main Cover (D870159)
    - Refer to Drawing D870213 in Appendix A.
  - Replacing the Lamination Module Main Board (A000250)
    - Refer to Drawing D870154 in Appendix A.
  - Replacing the Lamination Module Arm Assembly (D870153)
    - Refer to Drawing D870213 in Appendix A.
  - Replacing the Lamination Module Card Flipper Table Assembly (D870091)
    - Refer to Drawing D870154 in Appendix A.
    - Replacing the Lamination Module Card Flipper Table Assembly (D870091) (continued)
  - Replacing the Card Position Sensor Assembly (D870186)
    - Refer to Drawing D870154 in Appendix A.
  - Replacing the Lamination Module Flipper Position Sensor (D870188)
    - Refer to Drawing D870154 in Appendix A.
  - Replacing the Lamination Module Overlaminate Encoder Sensor (D870189)
    - Refer to Drawing D870154 in Appendix A.
  - Replacing the Lamination Module Ribbon ID Sensor (820593)
    - Refer to Drawing D870154 in Appendix A.
  - Replacing the Lamination Module Overlaminate Sensor (D870241)
    - Refer to Drawing D870154 in Appendix A.
  - Replacing the Lamination Module Hopper Sensor Assembly (D870228)
    - Refer to Drawing D870154 in Appendix A.
    - Replacing the Lamination Module Hopper Sensor Assembly (D870228) (continued)
  - Replacing the Lamination Module Platen Motor (D870218)
    - Refer to Drawing D870154 in Appendix A.
    - Replacing the Lamination Module Platen Motor (D870218) (continued)
  - Replacing the Lamination Module Flipper Table Motor (D870217)
    - Refer to Drawing D870154 in Appendix A.
    - Replacing the Lamination Module Flipper Table Motor (D870217) (continued)
  - Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket
    - Overview
    - Tools Required
    - Part Required
    - Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket
    - Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
    - Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
    - Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
    - Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
    - Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
    - Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
    - Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
    - Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
    - Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
    - Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
    - Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
    - Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
    - Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
    - Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
    - Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
    - Replacing the HDP820-LC/HDP825-LC Lamination Lid Hinge Bracket (continued)
  - Adjusting the HDP820-LC/HDP825-LC Lamination Heat Shield Adjustment
    - Overview
    - Tools Required
    - Adjusting the HDP820-LC/HDP825-LC Lamination Heat Shield
    - Adjusting the HDP820-LC/HDP825-LC Lamination Heat Shield (continued)
    - Adjusting the HDP820-LC/HDP825-LC Lamination Heat Shield (continued)
    - Adjusting the HDP820-LC/HDP825-LC Lamination Heat Shield (continued)
    - Adjusting the HDP820-LC/HDP825-LC Lamination Heat Shield (continued)
- HDP820/HDP820-LC Magnetic and Smart Card Module Replacement
  - Tools Required
  - Parts Required
  - Reviewing Printer from the frontside (photo display)
  - Reviewing Printer from the side (photo display)
  - Reviewing Printer from the backside (photo display)
  - Replacing the Magnetic/Smart Card Module
    - Replacing the Magnetic/Smart Card Module (continued)
    - Replacing the Magnetic/Smart Card Module (continued)
    - Replacing the Magnetic/Smart Card Module (continued)
    - Replacing the Magnetic/Smart Card Module (continued)
    - Replacing the Magnetic/Smart Card Module (continued)
    - Replacing the Magnetic/Smart Card Module (continued)
    - Replacing the Magnetic/Smart Card Module (continued)
    - Replacing the Magnetic/Smart Card Module (continued)
    - Replacing the Magnetic/Smart Card Module (continued))
    - Replacing the Magnetic/Smart Card Module (continued)
    - Replacing the Magnetic/Smart Card Module (continued)
    - Replacing the Magnetic/Smart Card Module (continued)
    - Replacing the Magnetic/Smart Card Module (continued)
    - Replacing the Magnetic/Smart Card Module (continued)
    - Replacing the Magnetic/Smart Card Module (continued)
    - Replacing the Magnetic/Smart Card Module (continued)
    - Replacing the Magnetic/Smart Card Module (continued)
    - Replacing the Magnetic/Smart Card Module (continued)
Section 7: Packing the HDP800 Series Card Printer
Section 8: Board Level Diagnostics
- Board Errors
- Sensor Testing
Section 9: LCD On-Line Menu Navigation
- Entering the LCD Menu and selecting an Option
  - Entering the LCD Menu and Selecting an Option (continued)
  - Selecting from the HDP800 Series Menu Option Structure Tree
- Reviewing the Printer Setup
Section 10: Firmware Updates
Section 11: Fargo Technical Support
- Contacting Fargo Technical Support
- Reading the Serial Numbers on a Fargo printer
Section 12: Reviewing Spare Parts Lists
- Reviewing Spare Parts List for HDP 800 Series Card Printer
- Reviewing Spare Parts List for Card Lamination Module
Glossary of Terms
Index
Appendix A: Engineering Drawings
Appendix B: Technical Updates
Appendix C: Miscellaneous