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2 gas piping and pressures, 0 mechanical (cont'd), Warning – Reznor SC Duct Furnace Unit Installation Manual User Manual

Page 8: Gas connection sizing gas supply lines, Pressure testing supply piping

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Form I-SC, P/N 207696 R11, Page 8

6.2 Gas Piping and

Pressures

Gas Connection

Sizing Gas Supply

Lines

WARNING

This appliance is equipped for a maximum gas supply pressure of 1/2 psi, 3.5 kPa,

or 14 inches water column. NOTE: Supply pressures higher than 1/2 psi require

installation of an additional service regulator external to the unit.

Pressure Testing Supply Piping

Test Pressure Above 1/2 PSI: Disconnect the heater and manual valve from the gas

supply which is to be pressure tested. Cap or plug the supply line.
Test Pressure Below 1/2 PSI: Before testing, close the manual valve on the heater.

WARNING

Manifold gas pressure must never exceed 3.5" w.c. for natural gas or

10" w.c. for propane gas.

All piping must be in accordance with requirements outlined in the National Fuel

Gas Code ANSI/Z223.1 (latest edition) or CSA B149.1 and B149.2 (See Paragraph

1.4.) Gas supply piping installation should conform with good practice and with local

codes.

These separated-combustion units for natural gas are orificed for gas having a heating

value of 1000 (±50) BTU per cubic ft. If the gas at the installation does not meet this

specification, consult the factory for proper orificing.

Seal the opening for the gas supply pipe with the grommet provided.

Pipe joint compounds (pipe dope) shall be resistant to the action of liquefied petroleum

gas or any other chemical constituents of the gas being supplied.

Install a ground joint union and manual shutoff valve upstream of the unit control sys-

tem. The 1/8" plugged tapping in the shutoff valve provides connection for supply line

pressure test gauge. The National Fuel Gas Code requires the installation of a trap

with a minimum 3" drip leg. Local codes may require a longer drip leg, typically 6".

WARNING

All components of a gas supply system must be leak tested prior to

placing the equipment in service. NEVER TEST FOR LEAKS WITH AN

OPEN FLAME. See Hazard Levels, page 2.

Model SC Sizes 100-250 300-400

Natural Gas

1/2"

3/4"

Propane

1/2"

1/2"

NOTE: The above are gas connection

sizes; not supply line sizes.

After all connections are made, discon-

nect the pilot supply at the control valve

and bleed the system of all air. Reconnect

the pilot line and leak test all connections

by brushing on a soap solution.

Capacity of Piping

Cubic Feet per Hour based on 0.3" w.c. Pressure Drop

Specific Gravity for Natural Gas -- 0.6 (Natural Gas -- 1000 BTU/Cubic Ft)

Specific Gravity for Propane Gas -- 1.6 (Propane Gas -- 2550 BTU/Cubic Ft)

Length

of Pipe

Diameter of Pipe

1/2"

3/4"

1"

1-1/4"

1-1/2"

2"

Natural Propane Natural Propane Natural Propane Natural Propane Natural Propane Natural Propane

20'

92

56

190

116

350

214

730

445

1100

671

2100

1281

30'

73

45

152

93

285

174

590

360

890

543

1650

1007

40'

63

38

130

79

245

149

500

305

760

464

1450

885

50'

56

34

115

70

215

131

440

268

670

409

1270

775

60'

50

31

105

64

195

119

400

244

610

372

1105

674

70'

46

28

96

59

180

110

370

226

560

342

1050

641

80'

43

26

90

55

170

104

350

214

530

323

990

604

90'

40

24

84

51

160

98

320

195

490

299

930

567

100'

38

23

79

48

150

92

305

186

460

281

870

531

125'

34

21

72

44

130

79

275

168

410

250

780

476

150'

31

19

64

39

120

73

250

153

380

232

710

433

175'

28

17

59

36

110

67

225

137

350

214

650

397

200'

26

16

55

34

100

61

210

128

320

195

610

372

Note: When sizing supply lines, consider possibilities of future expansion and increased requirements.

Refer to National Fuel Gas Code for additional information on line sizing.

Manifold or Orifice

(Valve Outlet) Pressure

Settings

Measuring manifold gas pressure cannot be done until the heater is in operation. It

is included in the steps of the "Check-Test-Start" procedure in Paragraph 9.0. The

following warnings and instructions apply.

6.0 Mechanical

(cont'd)