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3 check installation after start-up, 0 maintenance and service, 1 maintenance schedule – Reznor SC Duct Furnace Unit Installation Manual User Manual

Page 34: 0 commissioning and start-up (cont'd)

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Form I-SC, P/N 207696 R11, Page 34

DANGER

The gas burner in this gas-fired equipment is designed and equipped to provide safe, controlled

complete combustion. However, if the installation does not permit the burner to receive the proper

supply of combustion air, complete combustion may not occur. The result is incomplete combustion

which produces carbon monoxide, a poisonous gas that can cause death. Safe operation of separated-

combustion, indirect-fired gas burning equipment requires a sealed, properly operating vent system

which vents all flue products to the outside atmosphere. FAILURE TO PROVIDE PROPER VENTING

WILL RESULT IN A HEALTH HAZARD WHICH COULD CAUSE SERIOUS PERSONAL INJURY OR DEATH.

Install either the horizontal or vertical combustion air/vent system illustrated in Paragraph 6.3

using the concentric adapter supplied. Always comply with the combustion air requirements in

the installation codes and instructions. Combustion air at the burner should be regulated only

by manufacturer-provided equipment. NEVER RESTRICT OR OTHERWISE ALTER THE SUPPLY

OF COMBUSTION AIR TO ANY HEATER. CHECK THE COMBUSTION AIR/VENT SYSTEM FOR

SOUNDNESS AND FUNCTION; MAINTAIN IT IN PROPER OPERATING CONDITION.

9.3 Check

installation after

start-up:

WARNING

If you turn off the power supply, turn off the gas. See Hazard Levels,

page 2.

This unit will operate with a minimum of maintenance. To ensure long life and satis-

factory performance, a furnace that is operating under normal conditions should be

inspected every four months. If the furnace is operating in an area where an unusual

amount of dust or soot or other impurities are present in the air, more frequent inspec-

tion is recommended.
The following procedures should be carried out at least annually (See Paragraphs

10.2.1-10.2.7 for instructions).

Check the gas valve to ensure that gas flow is being shut off completely.

Clean the heat exchanger both internally and externally.

Check the pilot burner and main burners for scale, dust, or lint accumulation.

Clean as needed.

Check the vent/combustion air system; inspect all joints. Replace any parts that do

not appear sound.

Check the wiring for any damaged wire. Replace damaged wiring. (See Paragraph

7.0 for wiring requirements.)

CAUTION: When cleaning, wearing eye protection is recommended.

NOTE: Use only factory-authorized replacement parts.

10.0 Maintenance

and Service

Observe burner flame at full fire. Natural gas flame should be about 1-1/2" in height

with blue coloring. Propane gas flame should be approximately the same length

with blue coloring. Yellow tipping may appear on propane gas. If yellow extends

beyond 1/2 to 3/4", adjust air shutters. See Paragraph 8.6. If shutter adjustment

will not reduce yellowing, check for gas leaks at the control manifold or orifice

fitting.

Turn the unit off and on, pausing two minutes between each cycle. Observe

for smooth ignition. On two-stage or modulating burner systems, manipulate

temperature adjustment slowly up and down to see if control is sequencing or

modulating properly. Raising temperature setting drives burner on or to full fire.

Using a manometer or slant gauge readable up to 14" w.c., check orifice manifold

for operating pressure on full fire. Natural gas should be 3.5" w.c. at this point.

Propane should be 10" w.c. at this point. Variations from these pressures are not

recommended, as ignition and efficiency performance can be adversely affected

by improper pressure adjustment. See Paragraph 6.2.

Place "Owner's Envelope" containing Limited Warranty Card, this booklet, and

any optional information in an accessible location near the heater. Follow the

instructions on the envelope.

10.1 Maintenance

Schedule

9.0 Commissioning

and Start-Up

(cont'd)