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4 thermostat and control wiring, 0 controls, 1 combustion air proving switch – Reznor SC Duct Furnace Unit Installation Manual User Manual

Page 27: 2 fan control, 3 limit control

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Form I-SC, P/N 207696 R11, Page 27

7.4 Thermostat and

Control Wiring

Field Control

Wiring -

Length and

Gauge

Total Wire Length

Distance from Unit to Control Minimum Recommended Wire Gauge

150ft (46M)

75ft (23M)

#18 gauge

250ft (76M)

125ft (38M)

#16 gauge

350ft (107M)

175ft (53M)

#14 gauge

Ampere

Ratings

of 24-Volt

Controls

Fan Control Coil

.12 amps Spark Ignition System

.1 amps

Time Delay Heater .14 amps Maxitrol Gas Control System .51 amps

RBM Relay Coil

.12 amps Honeywell Gas Valve

.5 amps

Contactor Coil

.45 amps White-Rodgers Gas Valve

.6 amps

CAUTION: Control

circuit amps

should be within

the anticipator

amp rating of the

thermostat used.

The heater is equipped with a low voltage (24V) control circuit.

A thermostat is not supplied with the furnace. Use either an optional or a field-provided

low-voltage (24V) thermostat. Install the thermostat according to the manufacturer's

instructions.

If the low voltage thermostat is equipped with a heat anticipator which levels out unit

cycling for optimum temperature control, set the anticipator at 1.0 amps for standard

controls. See chart below for amp ratings of 24-volt controls.

8.1 Combustion Air Proving Switch

The combustion air proving switch ensures that proper combustion airflow is avail-

able. The switch is a single-pole, double-throw switch, which senses pressure caused

by the flow of combustion air from the venter. The switch is designed to close when a

decreasing pressure is sensed in the outlet duct of the gas collection box.
On start-up when the furnace is cold, the sensing pressure is at the most negative

level, and as the furnace and the flue system warm-up, the sensing pressure becomes

less negative. After the system has reached equilibrium (approximately 20 minutes),

the sensing pressure levels off. If a restriction or excessive flue length or turns cause

the sensing pressure to become less than the switch setpoint, the pressure switch will

function to shut off the main burners. The main burners will remain off until the sys-

tem has cooled and/or the flue system resistance is reduced. The table below gives

approximate water column negative pressure readings and switch setpoints for sea

level operating conditions.

Startup Cold

Equilibrium

Factory Setpoint

-1.0" w.c.

-.70" w.c.

-.58 +or- .05" w.c.

NOTE: These settings apply to furnaces that are not equipped with gas modulation Option

AG39 or AG40. For pressure switch settings for units equipped with Option AG39 or AG40, see
Paragraph 8.4.4.

8.0 Controls

DANGER

Safe operation requires proper venting flow. Never bypass the combustion air proving switch or

attempt to operate the unit without the venter running and proper flow in the vent system. Hazardous

condition could result. See Hazard Levels, page 2.

8.2 Fan Control

1. A fan control provides for the following control of the field-supplied blower.

(a) After the gas valve opens, there is a time delay of blower operation to prevent

the discharge of cold air.
(b) Blower operation continues after the thermostat is satisfied as determined by

the fan time delay.

2. To be sure that the blower can continue to operate, the power supply to the

furnace

MUST NOT be interrupted except when servicing the unit.

3. If the customer wants the furnace off at night, the gas valve circuit SHOULD

BE OPENED by a single pole switch wired in series with the thermostat. Some

thermostats are provided with this feature. Multiple units controlled from a single

thermostat are shut off in the same manner. For proper operation, be sure the fan

control wiring is observed.

Service NOTES: To

replace the fan control on

units manufactured prior to

11/04, a replacement kit is

required. Order P/N 209184.

Prior to 10/03, the fan con-

trol was optional. Check

the wiring diagram on the

furnace.

8.3 Limit Control

All models are equipped with an automatic, non-adjustable reset limit control that acts

to interrupt the electric supply to the redundant main operating valve in case of motor

failure or lack of airflow due to restrictions at the inlet or outlet.