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Air shutter locking nut location, Initial start-up – AERCO KC Series Equipped with C-More Controller for Massachusetts Only User Manual

Page 34

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INITIAL START-UP

4-4

17. If necessary, repeat the adjustment until the

oxygen level is within the range specified in

Table 1.

18. Replace the regulator cap and cap gasket.

NOTE:

Adjust only the differential regulator at 30%

control signal; do not adjust the air shutter.

19. Once the oxygen level is within the specified

range at 30%, change the valve position to

13%.

20. Oxygen levels at the 13% valve position

should be as shown in Table 2. No

adjustment should be necessary. Contact

the Factory if the oxygen or carbon

monoxide levels are not within the specified

range.

Table 2

Combustion Oxygen Levels for a 13%

(Natural Gas) and 16% (Propane) Valve

Position

Inlet Air

Temp

Oxygen

(+0.2/-1.0)

Carbon

Monoxide

-20°F

<12 %

<50 ppm

0°F

<12 %

<50 ppm

10°F

<12 %

<50 ppm

30°F

<12 %

<50 ppm

50°F

<11 %

<50 ppm

60°F

<11 %

<50 ppm

70°F

<11 %

<50 ppm

80°F

<11 %

<50 ppm

90°F

<10 %

<50 ppm

100°F

<10 %

<50 ppm

21. Change the valve position to 100%. After the

combustion analyzer has settled, compare

the measured oxygen level with the levels in

Table 3.

22. If the measured oxygen reading is below the

oxygen range in Table 3, loosen the two

bolts that secure the inlet air shutter to the

unit using a 7/16” wrench (see Fig. 4.4).

Open the shutter 1/4” to 1/2” to increase the

oxygen level, then tighten the nuts.

23. Wait for the analyzer to settle and then

compare the new oxygen reading to Table 3.

Repeat the inlet air shutter adjustment until

the oxygen is within the specified range.

Firmly tighten the inlet air shutter locking

nuts when finished.

Table 3

Combustion Oxygen Levels for a 100%

Valve Position

Inlet Air

Temp

Oxygen

(+0.2/-1.0)

Carbon

Monoxide

-20°F

6.5 %

<150 ppm

0°F

6.3 %

<150 ppm

10°F

6.2 %

<150 ppm

30°F

5.8 %

<150 ppm

50°F

5.4 %

<150 ppm

60°F

5.2 %

<150 ppm

70°F

5.0 %

<150 ppm

80°F

4.8 %

<150 ppm

90°F

4.6 %

<150 ppm

100°F

4.4 %

<150 ppm

REMINDER:

At 30% valve position adjust only the differential

pressure regulator. At 100% valve position,

adjust only the inlet air shutter.

BLOWER

OUTLET

BLOWER

INLET

SCREEN

SHUTTER

SHUTTER

LOCKING NUTS

Figure 4.4

Air Shutter Locking Nut Location

22. If the measured oxygen reading is above the

oxygen range in Table 3, loosen the two

7/16" locking nuts securing the inlet air

shutter. Close the air shutter 1/4” to 1/2” to

decrease the oxygen level and tighten the

two nuts.

23. Allow the analyzer to settle and then

compare the new oxygen reading to Table 3.

24. Repeat the adjustment until the oxygen is

within the specified range. Firmly tighten the

inlet air shutter locking nuts when finished.