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Figure 4.1, 1/4” gas plug location, 3 preparing the flue vent probe hole – AERCO KC Series Equipped with C-More Controller for Massachusetts Only User Manual

Page 32: Figure 4.2, Analyzer probe hole location, 3 natural gas combustion calibration, Initial start-up

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INITIAL START-UP

4-2

SSOV

1/4" NPT PLUG

(INSTALL

MANOMETER

HERE)

Figure 4.1

1/4” Gas Plug Location

4.2.3 PREPARING THE FLUE VENT

PROBE HOLE

1. If the unit has been installed using the

recommended AL29-4C vent, there will be a

3/8” hole, 18” to 24” above the exhaust

manifold. The outer vent section, that covers

vent section connections must be loosened

and slid down to uncover the hole (see

Fig. 4.2).

2. If equipped with one, adjust the stop on the

combustion analyzer probe so that it extends

into the flue gas flow without hitting the

opposite wall of the flue. Do not insert the

probe at this time.

3/8" - 1/2"

HOLE FOR

COMBUSTION

ANALYZER

PROBE

EXHAUST

MANIFOLD

12" - 18"

Figure 4.2

Analyzer Probe Hole Location

IMPORTANT

The unit is shipped from the factory set up for

either natural gas or propane, as specified by the

Style No. on the Sales Order.
For propane units, refer to paragraph 4.4.

4.3 NATURAL GAS COMBUSTION

CALIBRATION

The KC-1000 is shipped combustion calibrated

from the factory. Recalibration as part of a start-

up is necessary due to altitude, gas BTU

content, gas supply piping and supply regulators.

Factory test data sheets are shipped with each

unit as a reference.

The following combustion calibration procedure

closely follows the factory procedure. By

following this procedure readjustment of

combustion will be kept to a minimum.

1. Open the supply and return valves to the unit

and ensure that the system pumps are

running.

2. Open the gas supply valve(s) to the unit.

3. If a lockup style regulator is installed as a

gas supply regulator, adjust the gas supply

until a reading of 12” W.C. static pressure is

obtained.

4. Set the

ON/OFF switch in the OFF position.

Turn on AC power to the unit. The display

will show LOSS OF POWER and the time

and date.

5. Set the unit to the Manual Mode by pressing

the

AUTO/MAN switch. A flashing Manual

Valve Position message will be displayed

with the present rate in %. Also, the

MANUAL LED will light.

NOTE:

For a review of control panel operating

procedures, see Section 3.

6. Adjust the rate to 0% by pressing the

arrow key.

7. Set the

ON/OFF switch to the ON position.

8. Change the valve position to 25% using the

arrow key. This will put the unit into the

starting sequence.