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05 wt1 weld timer parts replacement procedures, A. wt1 timer thumbwheel switch replacement, B. wt1 pc board replacement – Tweco Weld Sequencer User Manual

Page 40: C. cp1, cs1 & gs1 pc board removal, Figure 5-3 current control diagram

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Section Name

34

Manual 0-2023

5.05 WT1 Weld Timer Parts

Replacement Procedures

NOTE

Refer to Section 6.08 for parts list and overall de-
tail drawing.

A. WT1 Timer Thumbwheel Switch

Replacement

1. Remove WT1 from Weld Sequencer Enclosure by re-

moving the four (4) outside button head screws on
the front panel (see Parts List)

2. Remove the WT1 cover.

3. Remove the four (4) screws that hold the timer switch

to the front panel. Use 3/64" hex wrench for the screw
head and 3/16" driver for the hex nut.

4. To remove the switch, press down on the large PC

board beside the two blue rectangular resistor assem-
blies while pulling up on the switch assembly until it
clears the white connector.

5. Install the new switch by reversing the above steps.

B. WT1 PC Board Replacement

NOTE

Refer to Section 6.08 for parts list and overall de-
tail drawing.

1. Remove the Timer Thumbwheel Switch per Section

5.05-A.

2. Remove the ON/OFF switch knob by pulling straight

out. Remove the hex nut that secures the switch to the
front panel.

3. Remove the two screws securing the front of the PC

board to the two spacers.

4. Press each locking tab of the two plastic PC board sup-

ports inward and slide the PC board off.

5. Install the new PC board by reversing these steps.

C. CP1, CS1 & GS1 PC Board Removal

NOTE

Refer to Sections 6.05, 6.06 and 6.06 for parts list
and overall detail drawing.

1. Remove cover from the module

2. Disconnect the plug from the PC board.

3. Remove all the single knobs from the switches mounted

on the PC board by pulling straight out. Remove all
the concentric (dual) knobs (CS1 only) by loosening
the set screws securing each knob to the switch shaft.

Orange

Console/Power

Supply Control

Cable

Weld Sequencer Enclosure

Remote

Control

Cable

RP1

Red

Blue

J5-1

J5-7

J5-13

ON

OFF

ON

OFF

CS1 or Jumper

CP1 or Jumper

J6-1

J6-7

J6-13

J9-1

J9-7

J9-13

J8-5

J8-6

J7-5

J7-6

TB3-4

20

20

24

11

TB1

1 2 3 4

11

21

23

High

Wiper

Low

23

24

11

Min

Max

Current

Control

(10K ohms)

A-02439

Figure 5-3 Current Control Diagram