Tweco Weld Sequencer User Manual

Weld sequencer, Instruction manual

Text mode
Original mode

Manual No. 0-2023

Instruction Manual

WELD SEQUENCER

December 16, 2005

A-02401

Table of contents

Document Outline

SECTION 1: GENERAL INFORMATION
1.01 Notes, Cautions and Warnings
1.02 Important Safety Precautions
1.03 Publications
1.04 Note, Attention et Avertissement
1.05 Precautions De Securite Importantes
1.06 Documents De Reference
1.07 Declaration of Conformity
1.08 Statement of Warranty
SECTION 2: INTRODUCTION & DESCRIPTION
2.01 Scope of Manual
2.02 General Description
2.03 Specifications & Design Features
SECTION 3: INSTALLATION PROCEDURES
3.01 Introduction
3.02 Site Selection
3.03 Unpacking
3.04 Equipment Installation - General
3.05 WT1 Weld Timer
3.06 GS1 Gas Slope
3.07 CS1 Current Slope
3.08 CP1 Pulser
3.09 Automatic Voltage Control (AVC) Lockout
3.10 Auxiliary Connections For Interfacing External Controls
SECTION 4: OPERATION
4.01 Introduction
4.02 Functional Overview
4.03 Weld Sequencer Enclosure Control Descriptions
4.04 RP1 Control Descriptions
4.05 WT1 Weld Timer Control Descriptions
4.06 CS1 Current Slope Control Descriptions
4.07 CP1 Pulser Control Descriptions
4.08 GS1 Gas Slope Control Descriptions
4.09 Pre-Operation Setup
4.10 System Operation
SECTION 5: CUSTOMER/OPERATOR SERVICE
5.01 Introduction
5.02 Transformer Connections
5.03 Troubleshooting Guide - General Information
5.04 Test Procedures
5.05 WT1 Weld Timer Parts Replacement Procedures
SECTION 6: PARTS LIST
6.01 Introduction
6.02 Ordering Information
6.03 Weld Sequencer Enclosure
6.04 GS1 Gas Slope (Front Panel)
6.05 GS1 Gas Slope (Rear Panel)
6.06 CS1 Current Slope
6.07 CP1 Pulser
6.08 WT1 Weld Timer
6.09 RP1 Remote Pendant Control
APPENDIX I: MOTION CONTROL & WIRE FEED INTERFACE DIAGRAM
APPENDIX II: WELD SEQUENCER TERMINAL STRIP DIAGRAM
APPENDIX III: AUXILIARY INTERFACE CONNECTION DIAGRAM
APPENDIX IV: NECESSARY CONNECTIONS - RP-1 NOT USED WITH CS-1 WITH OR WITHOUT GS-1, WT-1 OR CP-1
APPENDIX V: NECESSARY CONNECTIONS - RP-1 NOT USED WITH CP-1, WT-1 SYSTEM
APPENDIX VI: TIMING AND SEQUENCE OF OPERATION FOR WELD SEQUENCER (ALL MODELS)
APPENDIX VII: TIMING AND SEQUENCE OF OPERATION FOR GS1 GAS SLOPE ONLY
APPENDIX VIII: SYSTEM SCHEMATIC