MacDon HC10 for D-Series - Manual (Page 5)

TABLE OF CONTENTS
Introduction ...................................................................................................................................... i
Serial Numbers.................................................................................................................................ii
1 Safety .................................................................................................................................................... 1
1.1 Safety Alert Symbols........................................................................................................................ 1
1.2 Signal Words ................................................................................................................................... 2
1.3 General Safety ................................................................................................................................ 3
1.4 Maintenance Safety ......................................................................................................................... 5
1.5 Hydraulic Safety .............................................................................................................................. 6
1.6 Tire Safety....................................................................................................................................... 7
1.7 Battery Safety.................................................................................................................................. 8
1.8 Welding Precaution........................................................................................................................ 10
1.9 Engine Safety .................................................................................................................................11
1.9.1 High Pressure Rails.................................................................................................................11
1.9.2 Engine Electronics ................................................................................................................. 12
1.10 Safety Signs .................................................................................................................................. 13
1.10.1 Installing Safety Decals .......................................................................................................... 13
2 General Information ............................................................................................................................ 15
2.1 Torque Specifications ..................................................................................................................... 15
2.1.1 SAE Bolt Torque Specifications ............................................................................................... 15
2.1.2 Metric Bolt Specifications ........................................................................................................ 17
2.1.3 Metric Bolt Specifications Bolting into Cast Aluminum ............................................................... 20
2.1.4 Flare-Type Hydraulic Fittings................................................................................................... 20
2.1.5 O-Ring Boss (ORB) Hydraulic Fittings ..................................................................................... 21
2.1.6 O-Ring Face Seal (ORFS) Hydraulic Fittings............................................................................ 22
2.2 Specifications ................................................................................................................................ 24
2.3 Conversion Chart........................................................................................................................... 25
2.4 Component Identification................................................................................................................ 26
3 Unloading and Assembly .................................................................................................................... 29
3.1 Unloading the Hay Conditioner ....................................................................................................... 29
3.2 Preparing the Header..................................................................................................................... 31
3.3 Installing the Rock Grate ................................................................................................................ 32
3.4 Installing Deck Brackets ................................................................................................................. 33
3.5 Installing the Feed Deck ................................................................................................................. 35
3.6 Installing the Conditioner ................................................................................................................ 37
3.6.1 Installing Conditioner: Lifting Method ....................................................................................... 37
3.6.2 Installing Conditioner: Windrower Method ................................................................................ 39
3.7 Attaching Hydraulics ...................................................................................................................... 45
3.7.1 Attaching Hydraulics: 15-Foot Headers.................................................................................... 45
3.7.2 Attaching Hydraulics: All Headers Except 15-Foot.................................................................... 47
3.8 Assembling the Forming Shield ...................................................................................................... 50
3.9 Installing the Forming Shield........................................................................................................... 53
3.10 Attaching to a Windrower ............................................................................................................... 55
3.11 Lubricating the Conditioner............................................................................................................. 56
3.11.1 Greasing Procedure ............................................................................................................... 56
3.11.2 Lubrication Points................................................................................................................... 57
3.12 Performing Predelivery Checks....................................................................................................... 59
3.12.1 Checking Roll Drive Belt Tension............................................................................................. 59
3.12.2 Checking Roll Gap ................................................................................................................. 60
3.12.3 Checking Roll Timing.............................................................................................................. 60
3.12.4 Running Up the Conditioner .................................................................................................... 61
3.12.5 Storing Manuals ..................................................................................................................... 62
4 Operation ............................................................................................................................................ 63
4.1 Owner/Operator Responsibilities..................................................................................................... 63
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