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6 fuel system – Alpha Technologies AlphaGen 3.5_5.0kW Kohler COM5 User Manual

Page 27

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TP-6482 8/06

27

Section 3 Scheduled Maintenance

2. Loosen the cover retaining knob and remove the

cover.

Remove the precleaner from the paper

element. Wash the precleaner in warm water with
detergent. Rinse the precleaner thoroughly until all
traces of detergent are eliminated. Squeeze out
excess water (do not wring). Allow the precleaner
to air dry.

3. Saturate the precleaner with new engine oil.

Squeeze out all of the excess oil.

4. Reinstall the precleaner over the paper element.

5. Reinstall the air cleaner cover. Secure the cover

with the cover retaining knob.

6. Follow the instructions in Section 3.3 to return the

generator set to service.

3.5.2

Paper Element Service

Replace the paper element at the intervals specified in
the service schedule. Replace the paper element more
often if the generator set operates in extremely dusty or
dirty conditions.

Refer to Maintenance and Service

Parts in the Introduction section of this manual for
replacement part numbers.

1. Follow the instructions in Section 3.3 to access the

air cleaner.

2. Loosen the cover retaining knob and remove the

cover.

3. Remove the short seal, wing nut, and paper

element with precleaner.

4. Remove the precleaner from the paper element.

Note: Do not wash the paper element or clean it

with pressurized air, as this will damage the
element.

5. Replace the paper element if it is dirty, bent, or

damaged.

6. Check the air cleaner base. Make sure it is secure

and not bent or damaged. Remove any loose dirt
or debris from the air cleaner base. Wipe the base
carefully so that no dirt drops into the intake throat.

7. Replace all damaged air cleaner components.

Check the condition of the rubber seals and
replace, if necessary.

8. Clean and oil the precleaner as described in

Section 3.5.1.

9. Reinstall the paper element, precleaner, and wing

nut. Replace the short seal and the air cleaner
cover. Secure the cover with the cover retaining
knob.

10. Follow the instructions in Section 3.3 to return the

generator set to service.

3.6 Fuel System

Explosive fuel vapors.
Can cause severe injury or death.

Use extreme care when handling,
storing, and using fuels.

WARNING

A fuel solenoid valve turns the fuel supply to the fuel
pressure regulator on and off.

The regulator then

reduces fuel pressure for delivery to the fuel metering
(fuel mixture adjustment) valve. The fuel flows from the
metering valve to the carburetor in a gaseous state. The
carburetor mixes the fuel with intake air for consumption
by the engine.

Two

fuel

metering valves

allow field-conversion

between natural gas and LP vapor. The fuel metering
valves are factory-sealed to comply with applicable
emission standards and to provide the best possible hot
and cold starting. Do not adjust the fuel metering valves.

Have the fuel conversion procedure performed by
trained and qualified personnel.