Alpha Technologies Cordex 48-1.2kW User Manual

Your power solutions partner, Installation & operation manual

Your Power Solutions Partner

Cordex 48-1.2kW 19" Front Access Shelf System

Installation & Operation Manual

Part #030-834-J0

Effective: 06/2011

member of The Group

™

Table of contents

Document Outline

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1 Introduction
- 1.1 Scope of the Manual
- 1.2 Product Overview
- 1.3 Part Numbers and List Options
  - 1.3.1 Cordex CXRF-HP 48-1.2 kW 1RU 19" shelf system, up to 3600W output power, CXCM1 Controller and GMT fuse distribution (Figure 1)
  - 1.3.2 Cordex CXRF-HP 48-1.2 kW 1RU 19" shelf system, up to (a) 4800W output power and (b) 6000W output power (Figure 2)
  - 1.3.3 Cordex CXRF-HP 48-1.2kW center mounting 2RU shelf for systems up to 4800W (Figure 3)
2 Features
- 2.1 Rectifier modules
  - 2.1.1 Rectifier Front Panel
  - 2.1.2 LEDs
    - AC /
    - DC /
    - Alarm /
    - LED Activity During “Locate Module” Command from CXC
    - LED Activity During Firmware Upload
  - 2.1.3 Mechanical
  - 2.1.4 True Module Fail Alarm
  - 2.1.5 Heat Dissipation
  - 2.1.6 Over Temperature Protection
  - 2.1.7 Wide AC Range
  - 2.1.8 AC Inrush/Transient Suppression
  - 2.1.9 Soft Start
  - 2.1.10 Start Delay
  - 2.1.11 Current Limit/Short Circuit Protection
  - 2.1.12 Power Limiting
  - 2.1.13 High Voltage Shutdown (HVSD)
  - 2.1.14 Battery Eliminator Operation
  - 2.1.15 AC Input
- 2.2 Distribution Module
- 2.3 Controller module
  - 2.3.1 Controller front panel
  - 2.3.2 LCD screen
  - 2.3.3 LEDs
    - Alarm Conditions
    - Progress and Status Indication
  - 2.3.4 Reset
  - 2.3.5 Modem Port
  - 2.3.6 Ethernet Port
  - 2.3.7 Analog Input Channels
    - Voltage Inputs
    - Current Inputs
    - Temperature Inputs
  - 2.3.8 Digital Input Channels
  - 2.3.9 Alarm and Control Output Relays
  - 2.3.10 Network Connection and Remote Communications
  - 2.3.11 CXCM1 Connections
3 Inspection
- 3.1 Packing Materials
  - 3.1.1 Returns for Service
- 3.2 Check for Damage
4 Installation
- 4.1 Safety Precautions
- 4.2 Shelf Preparation/Mounting
- 4.3 Module Insertion/Removal
5 Wiring and Connections
- 5.1 Safety Precautions
- 5.2 Tools Required
- 5.3 AC Feeder Protection/Sizing
- 5.4 AC Input
- 5.5 Calculating Output Wire Size Requirements
- 5.6 DC Output to Loads
- 5.7 DC Output to Batteries
  - 5.7.1 Chassis and Site Ground Connections
  - 5.7.2 Battery Connections
  - 5.7.3 Breaker Ground Connections
  - 5.7.4 Breaker Hot Connections
    - GMT Fuse Distribution
- 5.8 CAN Out Port
- 5.9 Network Connection and Remote Communications via CXCM1
  - 5.9.1 Modem Port
  - 5.9.2 Ethernet Port for Network Connection (Standard Network Cable)
  - 5.9.3 Ethernet Port for Local Connection (Crossover Cable)
- 5.10 Signal Wiring Connections
  - 5.10.1 Analog Inputs for CXCM1
    - Voltage
    - Current
    - Temperature Sensor
  - 5.10.2 Digital Inputs for CXCM1
    - Connection Method
    - Programming the Digital Input
  - 5.10.3 Alarm (Relay) Outputs
  - 5.10.4 LVD Control (Load Disconnect or Battery Disconnect) Option
    - LVD Inhibit
  - 5.10.5 LVD Control Alternative
6 Operation
- 6.1 Main Rectifier States
  - 6.1.1 Off
  - 6.1.2 Start Delay
  - 6.1.3 Soft Start
  - 6.1.4 Normal Operation
  - 6.1.5 Turning Off
- 6.2 Main Rectifier Modes
  - 6.2.1 Output Voltage Modes
  - 6.2.2 Output Current/Power Modes
- 6.3 Can Bus Communications
- 6.4 Factory Ranges and Defaults
7 System Startup
- 7.1 Check System Connections
- 7.2 Verify AC and Power the Shelf
- 7.3 Check Battery Polarity and Connect
  - 7.3.1 CXCM1 Alarm Configuration for Nominal 120Vac Operation
- 7.4 CXC Reset
  - 7.4.1 Soft Reset
  - 7.4.2 IP Address Reset
  - 7.4.3 Hard Reset
8 Maintenance
- 8.1 Fan Replacement
9 Warranty and Service Information
- 9.1 Technical Support
- 9.2 Warranty
- 9.3 Battery Warranty
- 9.4 Return of Material
- 9.5 Service Centers
10 Acronyms and Definitions
Word Bookmarks
- OLE_LINK6
- OLE_LINK5
- OLE_LINK9
specifications.pdf
030834J0_FC_Jun07.pdf