Hypertherm HD3070 Plasma Arc Cutting System w/ Automatic Gas Console - Manual (Page 242)

SHEET
SHEET
SHEET
SHEET
SHEET
6
3
1
2
4
5
7
9
8
10
12
11
14
13
15
17
16
18
6
3
1
2
4
5
7
9
8
10
12
11
14
13
15
17
16
18
6 3 1 2 4 5 7 9 8 10 12 11 14 13 15 17 16 18
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
6 3 1 2 4 5 7 9 8 10 12 11 14 13 15 17 16 18 6 3 1 2 4 5 7 9 8 10 12 11 14 13 15 17 16 18
5
2
3
1
4
3
2
1
P
1.
3 J3
P
1.
4 J4
P1.5
J5
P1
500 10T
(MV1)
R
E
D
(CH0-5)
ANALOG
R
E
F
E
R
E
N
C
E
O
U
T
P
U
T
WHT
BLK
RED
PT5
WHT
BLK
RED
PT4
WHT
BLK
RED
PT3
WHT
BLK
RED
PT2
WHT
BLK
RED
PT1
P5.5 OUTPUT 15 ENABLE - 2
P8
J8
J1
.1
0
P
10
120 VAC NEUT
120 VAC HOT RED/BLK
RED
RIBBON CABLE
BOARD POWER
16 WIRE
120 VAC NEUT
120 VAC HOT
NO CONNECTION 16
+ 2V
(CH1-0) PT1
(CH1-3) PT4
SIGNAL (1V > 11V)
POWER +18V UNREG
(CH1-2) PT3
SIGNAL (1V > 11V)
POWER +18V UNREG
(CH1-1) PT2
SIGNAL (1V > 11V)
POWER +18V UNREG
SIGNAL (1V > 11V)
POWER +18V UNREG
(CH1-4) PT5
SIGNAL (1V > 11V)
POWER +18V UNREG
P
16
J1
6
P
13
J1
3
P
15
J1
5
P
14
J1
4
P
12 J1
2
RED
WHT
BLK
BLK
RED
WHT
BLK
RED
WHT
BLK
WHT
RED
WHT
RED
BLK
GND
GND
GND
GND
GND
A
LL
U
S
E
D
W
IR
E
S
Z
E
R
O
IN
P
U
T
S
P
A
N
IN
P
U
T
R
E
F
E
R
E
N
C
E
O
U
T
P
U
T
Z
E
R
O
IN
P
U
T
S
P
A
N
IN
P
U
T
DATA - 2
DATA - 1
DATA - 3
DATA - 4
DATA - 5
DATA - 6
DATA - 7
DESCRIPTION
Vcc LOGIC
Vss LCD PWR
Vss GND
REGISTER SEL
READ/WRITE
ENABLE - 1
DATA - 0
14
13
12
11
10
7
6
5
4
3
9
8
PIN#
2
1
SET1
(CH2-5)
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
uP TYPE
OUTPUT
OUTPUT
OUTPUT
OUTPUT
REC19
P6.2
P6.1
P6.3
P6.4
P6.5
P5.6
P5.4
P5.7
P6.0
P6.6
P6.7
uP ID
(CH2-4)
SET2
G
N
D
C
O
N
N
E
C
T
E
D
T
O
G
N
D
G
N
D
C
O
N
N
E
C
T
E
D
T
O
G
N
D
A
LL
U
S
E
D
W
IR
E
S
P1.1
J1
34
LOCAL CONTROL
CLOSED FOR
INPUT
(IN-8)
(041749)
GAS CONSOLE CONTROL BD
(IN-5) (IN-3)
P4
500 10T
IN
C
R
E
A
S
E
B
LK
SET2
(MV2)
P2
500 10T
IN
C
R
E
A
S
E
SET1
B
LK Y
E
L
R
E
D
Y
E
L
IN
C
R
E
A
S
E
SET3
(MV3)
P3
500 10T
Y
E
L
R
E
D
B
LK
SET 2
(CH0-4)
ANALOG
C
O
M
S
IG
+ 2V S
IG
SET 1
C
O
M
+ 2V C
O
M
S
IG
SET 3
(CH0-3)
ANALOG
SET5
(MV5)
P5
500 10T
IN
C
R
E
A
S
E
SET4
(MV4)
Y
E
L
R
E
D
B
LK Y
E
L
R
E
D
IN
C
R
E
A
S
E
B
LK
S
IG
SET 5
(CH0-1)
ANALOG
C
O
M
+ 2V S
IG
+ 2V
SET 4
(CH0-2)
ANALOG
C
O
M
+ 2V S
IG
C
O
M
FRONT & REAR
ALL SWITCHED CLOSED = ACTIVE
PANEL SWITCHES
S
IG
29
OFF=RUN
TEST PREFLOW
SW1
27
O
P
E
R
A
T
E
T
E
S
T
B
LU
/W
H
T
28
B
LU
W
H
T
TEST PREFLOW
LOCAL TEST OPERATE
S
IG
C
O
M
INPUT
LOCAL
(IN-1)
S
IG
C
O
M
C
O
M
S
IG
H35&N2 PLASMA
LOCAL
(IN-2)
INPUT
INPUT
B
LU
33
CONTROL
REMOTE
SW4
W
H
T
(IN-6)
INPUT
REMOTE/LOCAL
S
IG
C
O
M
C
O
M
S
IG
INPUT
O2 PLASMA
LOCAL
C
O
M
S
IG
C
O
M
S
IG
INPUT
(IN-7)
(CH2-2)
SET4 S
P
A
N
IN
P
U
T
R
E
F
E
R
E
N
C
E
O
U
T
P
U
T
Z
E
R
O
IN
P
U
T
S
P
A
N
IN
P
U
T
REC6
ALL EVEN NUMBER PINS GROUND
EXPAN - 0 1
33
35
17
25
31
29
27
23
21
19
15
13
11
37
39
9
7
5
3
EXPAN - 16
EXPAN - 17
EXPAN - 15
EXPAN - 14
EXPAN - 13
+12 VDC
+12 VDC
EXPAN - 4
EXPAN - 3
EXPAN - 2
EXPAN - 1
EXPAN - 12
EXPAN - 11
EXPAN - 10
EXPAN - 9
EXPAN - 8
EXPAN - 7
EXPAN - 6
EXPAN - 5
PIN# DESCRIPTION
(CH2-3)
SET3
OUTPUT P3.3
P2.5
P2.4
P0.2
P0.6
P2.6
P2.7
P0.7
P0.5
P0.4
P0.3
P4.6
P0.1
P0.0
P4.7
RESET
P3.1
P3.2
INPUT
INPUT
INPUT
INPUT
INPUT
POWER
POWER
INPUT
OUTPUT
OUTPUT
OUTPUT
INPUT
INPUT
INPUT
INPUT
INPUT
INPUT
INPUT
INPUT
uP ID uP TYPE
G
N
D
C
O
N
N
E
C
T
E
D
T
O
G
N
D
A
LL
U
S
E
D
W
IR
E
S
A
LL
U
S
E
D
W
IR
E
S
G
N
D
C
O
N
N
E
C
T
E
D
T
O
G
N
D
Z
E
R
O
IN
P
U
T
S
P
A
N
IN
P
U
T
R
E
F
E
R
E
N
C
E
O
U
T
P
U
T
R
E
F
E
R
E
N
C
E
O
U
T
P
U
T
Z
E
R
O
IN
P
U
T
INPUT
LOCAL
(IN-4)
AMP 102154-9
EXPANSION
REC6
(CH2-1)
SET5
A1
G
N
D
C
O
N
N
E
C
T
E
D
T
O
G
N
D
A
LL
U
S
E
D
W
IR
E
S
OUTPUT NOT USED
P1.2
J2
MESSAGE NEUT
MESSAGE HOT
(OUT-7)
GAS PRESSURE OK
OUTPUT
S
IG
OUTPUT
TEST OPERATE
TEST PREFLOW
(OUT-2)
B
LU
W
H
T
W
H
T
B
LU
O2 PLASMA
C
O
M
C
O
M
C
O
M
S
IG
C
O
M
C
O
M
OUTPUT
(OUT-1)
Y
E
L/
B
LK
B
LU
W
H
T
B
LU
W
H
T
W
H
T
B
LU
Y
E
L
C
O
M
S
IG
S
IG
C
O
M
OUTPUT
(OUT-3)
C
O
M
S
IG
C
O
N
2
C
O
N
1
T1 DIAGRAM
(IN-22)
(IN-21)
(IN-20)
(IN-19)
Y
E
L/
B
LK
24V CT
Y
E
L
T1
1
3
R
E
D
W
H
T
24 VAC INPUT
MESSAGE NUMBER
24
V
(P4.5)
SPARE RELAY
C
O
N
2
C
O
N
1
C
O
N
2
C
O
N
1
OUTPUT
(OUT-8)
24
V
2
5
REMOTE AIR PLASMA
REMOTE TEST PREFLOW
REMOTE TEST OPERATE
REMOTE O2 PLASMA
REMOTE H35&N2 PLASMA
GND
GND
GND
GND
J9
P1.9
GAS SYSTEM OK
REC1
SSR CR11
SSR CR9
SSR CR8
SSR CR10
SSR CR1
SSR CR3
SSR CR2
DESCRIPTION
GROUND
SSR CR12
SSR CR18
SSR CR15
RELAY CR16
GROUND
RELAY CR17
SSR CR6
SSR CR7
SSR CR13
SSR CR5
SSR CR4
OUTPUT ENABLE
ALL EVEN NUMBER PINS GROUND
19
31
33
35
39
37
23
25
27
21
29
5
9
7
1
3
PIN#
11
13
17
15
H35&N2 PLASMA
(OUT-4)
OUTPUT
(OUT-5)
(OUT-6)
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
uP TYPE
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT OUT-17
OUT-12
OUT-11
OUT-10
OUT-9
OUT-15
OUT-14
OUT-13
OUT-16
RESET
uP ID
P5.3
OUT-24
OUT-22
OUT-21
OUT-23
OUT-20
OUT-18
OUT-19
(IN-18)
(IN-17)
(P3.5)
(P3.6)
(P3.4)
4 (P4.1)
2 (IN-24)
1 (IN-23)
ERROR OUTPUT
SPARE OUTPUT 2
SPARE OUTPUT 1
SPARE INPUT
ONES
DIGIT
GND
GND
GND
GND
GND
A4 (IN-14)
A1 (IN-12)
A2 (IN-13)
A8 (IN-15)
80 (IN-10)
100 (IN-11)
40 (IN-9)
10 (P4.3)
8 (P4.2)
20 (P4.4)
TENS
DIGIT
VALVE
ADDR
GND
GND
40 WIRE
RIBBON CABLE
READ COMPLETE (P3.7)
WRITE (IN-16)
GND
BLU
BLU
WHT
BLU
BLU
WHT
WHT
BLU
WHT
WHT
BLU
WHT
BRN
RED
GRY
BLK
BRN
YEL
GRY
RED
YEL
RED
BLK
BRN
GRY
YEL
BLU/WHT
BLK
BLK
GRN
VIO
SHEET
4-A4
L
4-A1
K
3-B2
M
SHEET
3-A3
J
SHEET
3-B4
H
SHEET
2-B1
G
2-B2
F
2-A2
E
2-A3
D
SHEET
2-A4
B
SHEET
2-A4
A
23 10 2 1 3 4 5 6 7 8 9 11 13 12 15 14 16 20 18 17 19 21 22 49 36 26
J7
24
P1.7
25 28 27 29 31 30 32 34 33 35 39 37 38 40 42 41 44 43 45 47 46 48 50 51 52 53 58 54 55 57 56 59 60
S
P
A
N
IN
P
U
T
G
N
D
(CH2-0)
SET6
R
E
F
E
R
E
N
C
E
O
U
T
P
U
T
Z
E
R
O
IN
P
U
T
A
LL
U
S
E
D
W
IR
E
S
C
O
N
N
E
C
T
E
D
T
O
G
N
D
SHEET
2-A3
C
WHT
BLK
RED
PT6
RED
BLK
WHT
P
11
J1
1 SIGNAL (1V > 11V)
POWER +18V UNREG
(CH1-5) PT6 GND
P6
500 10T
(MV6)
SET6
B
LK
R
E
D
Y
E
L
IN
C
R
E
A
S
E
ANALOG
(CH0-0)
SET 6
H35&N2 PLASMA
OFF=AIR PLASMA
B
LU
/W
H
T
30
O
2
P
LA
S
M
A
SW2-1
W
H
T
32
31
B
LU
SHEET
4-C1
R
DRAWN BY
APP. BY
CHECKED BY
UNLESS OTHERWISE SPECIFIED:
TOLERANCES ARE:
DIMENSIONS ARE IN INCHES.
PART MUST BE FREE OF BURRS AND
SHARP EDGES. BREAK SHARP EDGES IF
NECESSARY WITH CHAMFER OR RADIUS .015. PURPOSES WITHOUT PERMISSION
PROPRIETARY AND MAY NOT BE USED
CONTAINED THEREON IS CONSIDERED
FOR MANUFACTURING OR FABRICATION
FROM HYPERTHERM, INC.
THIS DRAWING AND ALL INFORMATION
MATERIAL
013324 013-2-324 013324B1
SCH:HD3070 GAS CSL III
N/A 1 OF 4
JLF 2-4-98
JLF 4-10-98 Box-5010 Hanover, NH 03755-5010 603/643-3441
DRAWING NO.
SCALE
3 PL DECIMAL ±.005
FRACTIONS ±1/64
ANGULAR ±.5∞
MODEL
DESCRIPTION
2 PL DECIMAL ±.01
DATE
DATE
DATE
FILE NAME
SHEET
A
B
C
D
4 3 2 1
A
B
C
D
4 3 2 1
ITEM NO.
C