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TABLE OF CONTENTS
HD3070 with Automatic Gas Console
Instruction Manual
v
18
Automatic Gas Console .............................................................................................................................3-12
Torch Quick Disconnect Assemblies/Off-Valve Assembly .........................................................................3-12
Cable, Hose & Lead Set Interconnections .....................................................................................................3-16
Power Supply to RHF Console and Work Table Interconnections.............................................................3-18
Power Supply to Automatic Gas Console Interconnections.......................................................................3-22
Power Supply to Machine Interface/Timer-Counter Interconnection..........................................................3-25
Power Supply to Machine Interface Interconnection..................................................................................3-25
Power Supply to Machine Interface/RCC Interconnection .........................................................................3-25
Gas Console to Machine Interface Interconnection ...................................................................................3-25
RHF to Torch Quick Disconnect Interconnections .....................................................................................3-30
Gas Console to Off-Valve Assembly Interconnections ..............................................................................3-32
Off-Valve Assembly to Torch Quick Disconnect Interconnections .............................................................3-34
Gas Supply Hose Connections ..................................................................................................................3-36
PE Ground Cable Connections ..................................................................................................................3-36
Hold Signal Connections............................................................................................................................3-37
Mount PAC184/PAC186 Torch to Quick Disconnect .....................................................................................3-37
Torch Coolant Requirements .........................................................................................................................3-38
Filling Torch Coolant System .........................................................................................................................3-40
Post Installation ......................................................................................................................................................3-40
Section 4
OPERATION ........................................................................................................................................4-1
Controls and Indicators .............................................................................................................................................4-2
Power Supply Control Panel ............................................................................................................................4-2
Automatic Gas Console Front Panel................................................................................................................4-4
LCD Display Error Messages .......................................................................................................................4-7
Plasma System (PS-ERR) .......................................................................................................................4-7
Gas System (GS-ERR) ............................................................................................................................4-8
Automatic Gas Console Rear Panel ................................................................................................................4-9
Daily Operating Procedure .....................................................................................................................................4-10
Local Mode.....................................................................................................................................................4-10
Remote Mode.................................................................................................................................................4-11
Changing Consumable Parts ..................................................................................................................................4-12
Removal and Inspection.................................................................................................................................4-12
Replacement ..................................................................................................................................................4-13
Blow Back Option to Purge Coolant Hoses ............................................................................................................4-16
How to Optimize Cut Quality...................................................................................................................................4-17
Tips for Table and Torch ................................................................................................................................4-17
Plasma Set-up Tips........................................................................................................................................4-17
Maximize the Life of Consumable Parts.........................................................................................................4-17
Additional Factors of Cut Quality....................................................................................................................4-18
Additional Improvements................................................................................................................................4-19
Technical Questions ...............................................................................................................................................4-20
Operating Data (Cut) Charts ...................................................................................................................................4-21
