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100 amp, H35 & n, Operation – Hypertherm HD3070 Plasma Arc Cutting System w/ Automatic Gas Console User Manual

Page 124: Plasma / n, Shield 100 amp cutting

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HD3070 with Automatic Gas Console

Instruction Manual

4-35

16

OPERATION

Material

Thickness

(in)

(mm)

Arc

Voltage

(volts)

Torch

Standoff**

(in)

(mm)

Travel

Speed

(ipm)

(m/min)

Pierce

Delay

(dial)

(sec)

Initial

Piercing

Height

(in)

(mm)

1/4

6.4

45

45

60

60

30

30

134

0.120

3.0

75

1.9

0.200

5.1

0

0.1

3/8

9.5

45

45

60

60

30

30

144

0.150

3.8

65

1.6

0.200

5.1

0.5

0.2

1/2

12.7

45

45

60

60

50

40

160

0.250

6.4

45

1.1

0.300

7.6

1

0.3

Shield
120594

Nozzle
120591

Electrode
120589

Retaining Cap
120592

Swirl Ring
020590

PAC186 Torch
120349

Shield Cap
020634/020687

PAC186

Stainless Steel

H35 & N

2

Plasma / N

2

Shield

100 Amp Cutting

H35 and N

2

gas inlet pressures must be between 105 - 135 psi (7.2 - 9.2 bar) for all material thickness.

#

Refer to LCD display Figure 4-3.

** Torch standoff tolerances are ± 0.005 inch (± 0.125 mm). When using a THC, tolerances are ± 1 volt.

If the part is not completely cut away from the scrap, try modifying the leadout. Stop the cut 0.050 inch (1.3 mm) before the end
of the part for 1/4 and 3/8 inch (6.4 and 9.5 mm) material and 0.100 inch (2.5 mm) for 1/2 inch (12.7 mm) material. The ramp
down of the current and gases will complete the cut. If your program can not be modified, reduce cutting speed and use no
leadout.

Counter clockwise (CCW) consumables are available for mirror image cutting. Refer to Section 6, Parts List.

If problems occur with the cutting process, and the flowrates are suspect, refer to Section 5, Maintenance, Gas System Back
Pressure Checks.

Test Cut

Flowrates (%)

Shield

N

2

N

2

(3)

#

(4)

#

Plasma

N

2

H35

(5)

#

(6)

#

Test Preflow*

Flowrates (%)

Preflow

N

2

N

2

(1)

#

(2)

#