46 table 37 — troubleshooting – Carrier AQUASNAP MPW015-045 User Manual
Page 46

46
Table 37 — Troubleshooting
SYMPTOMS
CAUSE
REMEDY
Compressor Cycles
Off on Loss of Charge
Loss of charge control. Acting erratically.
Repair leak and recharge.
Replace control.
Low refrigerant charge
Add refrigerant.
Low suction temperature
Raise cooler leaving fluid temperature set point.
Compressor Cycles Off on Out
of Range Condition
Thermistor failure
Replace thermistor.
System load was reduced faster than controller could
remove stages
Unit will restart after fluid temperature rises back into the
control band. Avoid rapidly removing system load or
increase loop volume.
Temperature controller deadband setting is too low
Raise deadband setting.
Compressor Shuts Down on
High-Pressure Control
High-pressure control acting erratically
Replace control.
Noncondensables in system
Purge system.
Condenser scaled/dirty
Clean condenser.
Fans in remote condensing unit (30MPA only) not operating
Repair or replace if defective.
System overcharged with refrigerant
Reduce charge.
Unit Operates Too Long
or Continuously
Low refrigerant charge
Add refrigerant.
Control contacts fused
Replace control.
Air in system
Purge system.
Partially plugged or plugged expansion valve or filter drier
Clean or replace as needed.
Defective insulation
Replace or repair as needed.
Service load
Keep doors and windows closed.
Damaged compressor
Check compressor and replace if necessary.
Unusual or Loud System
Noises
Piping vibration
Support piping as required.
Check for loose pipe connections or damaged compressor
Expansion valve hissing
Add refrigerant.
Check for plugged liquid line filter drier.
Compressor noisy
Replace compressor (worn bearings).
Check for loose compressor holddown bolts.
Compressor Loses Oil
Leak in system
Repair leak.
Mechanical damage (Failed seals or broken scrolls)
Replace compressor.
Oil trapped in line
Check piping for oil traps.
Hot Liquid Line
Shortage of refrigerant due to leak
Repair leak and recharge.
Frosted Liquid Line
Restricted filter drier
Replace filter drier.
Frosted Suction Line
Expansion valve admitting excess refrigerant (note: this is a
normal condition for brine applications)
Replace valve if defective.
Stuck TXV
Replace valve if defective.
Freeze-Up
Improper charging
Make sure a full quantity of fluid is flowing through the cooler
while charging, and suction pressure in cooler is equal to or
greater than pressure corresponding to 32 F (0° C).
System not drained for winter shutdown
Recommended that system be filled with an appropriate gly-
col mixture to prevent freezing of pumps and fluid tubing.
Loose Thermistor
Verify thermistors are fully inserted in wells.