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46 table 37 — troubleshooting – Carrier AQUASNAP MPW015-045 User Manual

Page 46

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46

Table 37 — Troubleshooting

SYMPTOMS

CAUSE

REMEDY

Compressor Cycles
Off on Loss of Charge

Loss of charge control. Acting erratically.

Repair leak and recharge.

Replace control.

Low refrigerant charge

Add refrigerant.

Low suction temperature

Raise cooler leaving fluid temperature set point.

Compressor Cycles Off on Out
of Range Condition

Thermistor failure

Replace thermistor.

System load was reduced faster than controller could
remove stages

Unit will restart after fluid temperature rises back into the
control band. Avoid rapidly removing system load or
increase loop volume.

Temperature controller deadband setting is too low

Raise deadband setting.

Compressor Shuts Down on
High-Pressure Control

High-pressure control acting erratically

Replace control.

Noncondensables in system

Purge system.

Condenser scaled/dirty

Clean condenser.

Fans in remote condensing unit (30MPA only) not operating

Repair or replace if defective.

System overcharged with refrigerant

Reduce charge.

Unit Operates Too Long
or Continuously

Low refrigerant charge

Add refrigerant.

Control contacts fused

Replace control.

Air in system

Purge system.

Partially plugged or plugged expansion valve or filter drier

Clean or replace as needed.

Defective insulation

Replace or repair as needed.

Service load

Keep doors and windows closed.

Damaged compressor

Check compressor and replace if necessary.

Unusual or Loud System
Noises

Piping vibration

Support piping as required.

Check for loose pipe connections or damaged compressor

Expansion valve hissing

Add refrigerant.

Check for plugged liquid line filter drier.

Compressor noisy

Replace compressor (worn bearings).

Check for loose compressor holddown bolts.

Compressor Loses Oil

Leak in system

Repair leak.

Mechanical damage (Failed seals or broken scrolls)

Replace compressor.

Oil trapped in line

Check piping for oil traps.

Hot Liquid Line

Shortage of refrigerant due to leak

Repair leak and recharge.

Frosted Liquid Line

Restricted filter drier

Replace filter drier.

Frosted Suction Line

Expansion valve admitting excess refrigerant (note: this is a
normal condition for brine applications)

Replace valve if defective.

Stuck TXV

Replace valve if defective.

Freeze-Up

Improper charging

Make sure a full quantity of fluid is flowing through the cooler
while charging, and suction pressure in cooler is equal to or
greater than pressure corresponding to 32 F (0° C).

System not drained for winter shutdown

Recommended that system be filled with an appropriate gly-
col mixture to prevent freezing of pumps and fluid tubing.

Loose Thermistor

Verify thermistors are fully inserted in wells.