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Carrier AQUASNAP MPW015-045 User Manual

Page 25

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Test the condenser output, cooler pump, liquid line solenoid

valve (30MPA only), crankcase heater, water valve (accesso-

ry), and alarm relay by changing the item values from OFF to

ON. These discrete outputs are then turned off if there is no

keypad activity for 10 minutes. When testing compressors,

lead compressor must be started first. All compressor outputs

can be turned on, but the control will limit the rate by staging

one compressor per minute. Minimum load valve can be tested

with the compressors on or off. The relays under the COMP

mode will stay on for 10 minutes if there is no keypad activity.

Compressors will stay on until they are turned off by the opera-

tor. The Service Test mode will remain enabled for as long as

there is one or more compressors running. All safeties are mon-

itored during this test and will turn a compressor, circuit or the

machine off if required. Any other mode or sub-mode can be

accessed, viewed, or changed during the TEST mode. The

STAT item (Run Status

VIEW) will display “0” as long as

the Service mode is enabled. The TEST sub-mode value must

be changed back to OFF before the chiller can be switched to

Enable or Remote contact for normal operation.

Cooler Pump Sequence of Operation —

At any-

time the unit is in an ON status, as defined by the one of the

following conditions, the cooler pump relay will be enabled.

1. The Enable-Off-Remote Switch in ENABLE,

(CTRL=0).

2. Enable-Off-Remote Switch in REMOTE with a

Start-Stop remote contact closure (CTRL=0).

3. An Occupied Time Period from an Occupancy Schedule

in combination with items 1 or 2 (CTRL=2).

4. A CCN Start-Stop Command to Start in combination

with items 1 or 2 (CTRL=3).

There are certain alarm conditions and Operating Modes

that will turn the cooler pump relay ON. This sequence will de-

scribe the normal operation of the pump control algorithm.

When the unit cycles from an "On" state to an "Off' state,

the cooler pump output will remain energized for the Cooler

Pump Shutdown Delay (Configuration

OPT1

PM.DY).

This is configurable from 0 to 10 minutes. The factory default

is 1 minute. If the pump output was deenergized during the

transition period, the pump output will not be energized.

The Cooler Pump Relay will be energized when the ma-

chine is "On." The chilled water pump interlock circuit consists

of a chilled water flow switch and a field-installed chilled water

pump interlock. If the chilled water pump interlock circuit does

not close within five (5) minutes of starting, an A200 - Cooler

Flow/Interlock failed to close at Start-Up alam1 will be gener-

ated and chiller will not be allowed to start.

If the chilled water pump interlock or chilled water flow

switch opens for at least three (3) seconds after initially being

closed, an A201 - Cooler Flow 1 Interlock Contacts Opened

During Normal Operation alarm will be generated and the ma-

chine will stop.

Condenser Pump/Condenser Fan Output Con-
trol —

The main base board (MBB) has the capability to

control either a condenser fan output or a condenser pump out-

put depending on the unit configuration.

If the unit is configured for Configuration

UNIT

TYPE = 2 (air cooled), then the output will be off as

long as capacity is equal to 0 and will be energized 5 seconds

before a compressor is started and remain energized until ca-

pacity is 0 again.

If the unit is configured for Configuration

UNIT

TYPE = 3 (water cooled), then the output will be used

for consenser pump control and additional configuration is re-

quired. To enable the condenser pump control use Configura-

tion

OPT1

DPME. The pump can be configured for no

pump control, on when occupied, and on when capacity is

greater than 0.

Configuring and Operating Dual Chiller Con-
trol —

The dual chiller routine is available for the control of

two units supplying chilled fluid on a common loop. This

control algorithm is designed for parallel fluid flow arrangement

only. One chiller must be configured as the master chiller, the

other as the slave. An additional leaving fluid temperature

thermistor (Dual Chiller LWT) must be installed as shown in

Fig. 13 and 14 and connected to the master chiller. Refer to Sen-

sors section, page 19, for wiring. The CCN communication bus

must be connected between the two chillers. Connections can be

made to the CCN screw terminals on LVT. Refer to Carrier

Comfort Network

®

Interface section, page 14, for wiring infor-

mation. Configuration examples are shown in Tables 21 and 22.

Refer to Table 21 for dual chiller configuration. In this

example the master chiller will be configured at address 1 and

the slave chiller at address 2. The master and slave chillers

must reside on the same CCN bus (Configuration

CCN

CCNB) but cannot have the same CCN address (Configu-

ration

CCN

CCNA). Both master and slave chillers must

have Lead/Lag Chiller Enable (Configuration

RSET

LLEN) configured to ENBL. Master/Slave Select (Config-

uration

RSET

MSSL) must be configured to MAST for

the master chiller and SLVE for the slave. Also in this example,

the master chiller will be configured to use Lead/Lag Balance

Select (Configuration

RSET

LLBL) and Lead/Lag Bal-

ance Delta (Configuration

RSET

LLBD) to even out the

chiller run-times weekly. The Lag Start Delay (Configura-

tion

RSET

LLDY) feature will be set to 10 minutes. This

will prevent the lag chiller from starting until the lead chiller

has been at 100% capacity for the length of the delay time. Par-

allel configuration (Configuration

RSET

PARA) can

only be configured to YES. The variables LLBL, LLBD and

LLDY are not used by the slave chiller.

Dual chiller start/stop control is determined by configura-

tion of Control Method (Configuration

OPT1

CTRL) of

the Master chiller. The Slave chiller should always be config-

ured for CTRL=0 (Switch). If the chillers are to be controlled

by Remote Contacts, both Master and Slave chillers should be

enabled together. Two separate relays or one relay with

two sets of contacts may control the chillers. The Enable/Off/

Remote Contact switch should be in the Remote Contact

position on both the Master and Slave chillers. The Enable/Off/

Remote Contact switch should be in the Enable position for

CTRL=2 (Occupancy) or CTRL=3 (CCN Control).

Both chillers will stop if the Master chiller Enable/Off/

Remote Contact switch is in the Off position. If the Emergency

Stop switch is turned off or an alarm is generated on the Master

chiller the Slave chiller will operate in a Stand-Alone mode.

If the Emergency Stop switch is turned off or an alarm is

generated on the Slave chiller the Master chiller will operate in

a Stand-Alone mode.

The master chiller controls the slave chiller by changing its

Control Mode (Run Status

VIEW

STAT) and its operat-

ing setpoint or Control Point (Run Status

VIEW

CT.PT).

MASTER
CHILLER

SLAVE

CHILLER

LEAVING
FLUID

RETURN
FLUID

THERMISTOR
WIRING*

INSTALL DUAL CHILLER LWT
LEAVING FLUID TEMPERATURE
THERMISTOR (T10) HERE

*Depending on piping sizes, use either:

• HH79NZ014 sensor/10HB50106801 well (3-in. sensor/well)
• HH79NZ029 sensor/10HB50106802 well (4-in. sensor/well)

Fig. 13 — Dual Chiller Thermistor Location