JLG 4013PS Service Manual User Manual
Service manual
This manual is related to the following products:
Table of contents
Document Outline
- 31200206_C_8, 9, 12, 13, 17M PS, 40.8, 40.9_JLG_Service
- Effectivity
- Table of Contents
- Section 1 Safety Practices
- Section 2 General Information and Specifications
- Section 3 Boom
- 3.1 Boom System Component Terminology - Two and Three Section Boom
- 3.2 Boom System - Two and Three Section Boom
- 3.3 Boom Assembly Maintenance - Two and Three Section Boom
- 3.3.1 Boom Removal
- 3.3.2 Second Section Boom Removal (12 & 13M)
- 3.3.3 Third Section Boom Removal (12 & 13M) Second Section Boom Removal (8 & 9M)
- 3.3.4 Third Section Boom Installation (12 & 13M) Second Section Boom Installation (8 & 9M)
- 3.3.5 Second Section Boom Installation (12 & 13M)
- 3.3.6 Boom Installation
- 3.4 Boom System Component Terminology - Four Section Boom
- 3.5 Boom System - Four Section Boom
- 3.6 Boom Assembly Maintenance - Four Section Boom
- 3.6.1 Boom Removal
- 3.6.2 Second, Third and Fourth Boom Section Removal
- 3.6.3 Third and Fourth Boom Section Removal
- 3.6.4 Fourth Boom Section Removal
- 3.6.5 Hose Carrier Removal
- 3.6.6 Hose Carrier Installation
- 3.6.7 Fourth Boom Section Installation
- 3.6.8 Third and Fourth Boom Section Installation
- 3.6.9 Second, Third and Fourth Boom Section Installation
- 3.6.10 Boom Installation
- 3.7 Boom Extend and Retract Chains Four Section Boom
- 3.8 Boom Section Separation Adjustment - Four Section Boom
- 3.9 Hose Carrier Assembly - Four Section Boom
- 3.10 Boom Wear Pads
- 3.11 Quick Switch Assembly
- 3.12 Forks
- 3.13 Troubleshooting
- Section 4 Cab and Covers
- 4.1 Operator Cab and Covers Component Terminology
- 4.2 Operator Cab
- 4.3 Cab Components
- 4.3.1 Steering Column and Orbitrol Valve
- 4.3.2 Service Brake Pedal and Valve
- 4.3.3 Throttle Pedal Replacement
- 4.3.4 Joystick Assembly Replacement
- 4.3.5 Parking Brake (8, 9, 12 & 13M)
- 4.3.6 Parking Brake (17M)
- 4.3.7 Windshield Wiper Assembly
- 4.3.8 Windshield Washer Assembly
- 4.3.9 Heater/Defroster System
- 4.3.10 Cab Heater/Air Conditioning Controls
- 4.4 Cab Removal
- 4.5 Cab Installation
- Section 5 Axles, Drive Shafts, Wheels and Tires
- Section 6 Transmission:
- Section 7 Engine: Perkins 1104-42 & 1104-42T
- Section 8 Hydraulic System
- 8.1 Hydraulic Component Terminology
- 8.2 Safety Information
- 8.3 Hydraulic Pressure Diagnosis
- 8.4 Hydraulic Circuits
- 8.5 Hydraulic Schematics
- 8.6 Hydraulic Reservoir
- 8.7 Hydraulic System Pump
- 8.8 Auxiliary Pump (Platform Equipped Models Only)
- 8.9 Valves and Manifolds
- 8.10 Hydraulic Cylinders
- 8.10.1 General Cylinder Removal Instructions
- 8.10.2 General Cylinder Disassembly
- 8.10.3 Cylinder Cleaning Instructions
- 8.10.4 Cylinder Inspection
- 8.10.5 General Cylinder Assembly
- 8.10.6 General Cylinder Installation
- 8.10.7 Cylinder Pressure Checking
- 8.10.8 Steering Cylinders
- 8.10.9 Hydraulic Cylinder Torque Specifications
- Section 9 Electrical System
- 9.1 Electrical Component Terminology
- 9.2 Specifications
- 9.3 Platform Interlock Checks
- 9.4 Software Level 2 Accessibility
- 9.5 Operator Tools
- 9.6 Fuses and Relays
- 9.7 Electrical System Schematics
- 9.7.1 Cab Harness Electrical Schematic
- 9.7.2 Cabin Roof Harness Electrical Schematic
- 9.7.3 Power Distribution Electrical Schematic
- 9.7.4 Chassis and Boom Harness Electrical Schematic
- 9.7.5 Engine Harness Electrical Schematic
- 9.7.6 Platform Electrical Schematic
- 9.7.7 Platform Cab Harness Schematic (if equipped)
- 9.8 Circuit Breakdowns
- 9.9 Engine Start Circuit
- 9.10 Charging Circuit
- 9.11 Electrical System Components
- 9.12 Window Wiper/Washer
- 9.13 Cab Heater and Fan
- 9.14 Switches, Solenoids, Sensors and Senders
- 9.14.1 Transmission Solenoid Valves
- 9.14.2 Transmission Temperature Switch
- 9.14.3 Transmission Mounted Speed Sensor (if equipped)
- 9.14.4 Engine Coolant Temperature Sender/ Switch
- 9.14.5 Ignition Key Switch
- 9.14.6 Fuel Level Indicator and Fuel Level Sender
- 9.14.7 Boom Angle Sensor
- 9.14.8 Boom Retracted Sensor
- 9.15 Load Stability Indicator (LSI) - 8, 9, 12 & 13M Before S/N 1160005993 excluding 1160005949 & 1160005950 17M Before S/N 1160005937 including 1160005952, 1160005960, 1160005963, 1160005966 & 1160005978
- 9.16 Load Stability Indicator (LSI) - 8, 9, 12 & 13M S/N 1160005993 & After including 1160005949 & 1160005950 17M S/N 1160005937 & After excluding 1160005952, 1160005960, 1160005963, 1160005966 & 1160005978
- 9.17 Hand Held Analyzer
- 9.18 Fault Codes