GE Industrial Solutions TLE Series 225-500 Installation Guide - Manual (Page 5)

Critical Power
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GE_UPS_ISG_TLE_SUL_M22_M50_1US_V010.docx Installation Guide TLE Series 225 - 500 UL S1
Table of content
Page
1 IMPORTANT SAFETY INSTRUCTIONS ............................................................................................................................. 6
2 LAYOUT ............................................................................................................................................................................... 9
2.1 LAYOUT TLE SERIES 225 & 250 .............................................................................................................................................................................. 9
2.2 LAYOUT TLE SERIES 400 & 500 ........................................................................................................................................................................... 11
3 ENVIRONMENT ................................................................................................................................................................13
3.1 RECYCLING INSTRUCTIONS.................................................................................................................................................................................. 13
4 INSTALLATION .................................................................................................................................................................14
4.1 TRANSPORT................................................................................................................................................................................................................. 14
4.1.1 Dimensions and weights TLE Series 225 – 500 ........................................................................................................................................................... 15
4.2 DELIVERY ...................................................................................................................................................................................................................... 16
4.3 STORAGE ...................................................................................................................................................................................................................... 16
4.3.1 Storage of the UPS .................................................................................................................................................................................................................... 16
4.3.2 Storage of Battery ..................................................................................................................................................................................................................... 16
4.4 PLACE OF INSTALLATION ...................................................................................................................................................................................... 17
4.4.1 UPS location ................................................................................................................................................................................................................................. 17
4.4.2 Battery location .......................................................................................................................................................................................................................... 21
4.5 VENTILATION AND COOLING ............................................................................................................................................................................... 22
4.6 UNPACKING ................................................................................................................................................................................................................ 23
4.7 ELECTRICAL WIRING ............................................................................................................................................................................................... 25
4.7.1 Utility input connection ........................................................................................................................................................................................................... 25
4.7.2 Input/output over current protection and wire sizing ............................................................................................................................................. 26
4.7.3 Battery over current protection and wire sizing ........................................................................................................................................................ 27
4.7.4 Installation requirements....................................................................................................................................................................................................... 29
4.8 WIRING CONNECTION ............................................................................................................................................................................................ 31
4.8.1 TLE Series 225 & 250 - Power connection with Common Input Utility ........................................................................................................... 34
4.8.2 TLE Series 225 & 250 - Power connection with Dual Input Utility ..................................................................................................................... 35
4.8.3 TLE Series 400 & 500 - Power connection with Common Input Utility ........................................................................................................... 37
4.8.4 TLE Series 400 & 500 - Power connection with Dual Input Utility ..................................................................................................................... 38
4.8.5 Use of TLE Series 225 - 500 in eBoost™ Operation Mode ..................................................................................................................................... 40
4.8.6 Use of TLE Series 225 - 500 as frequency converter ............................................................................................................................................... 41
4.9 RPA PARALLEL SYSTEM CONNECTION ............................................................................................................................................................ 42
4.9.1 Power wiring of parallel units .............................................................................................................................................................................................. 42
4.9.2 Parallel control bus connection .......................................................................................................................................................................................... 43
4.9.3 Control bus cable location .................................................................................................................................................................................................... 45
4.10 EPO COMMAND CONNECTION (EMERGENCY POWER OFF) ................................................................................................................... 47
5 CUSTOMER INTERFACE ..................................................................................................................................................48
5.1 SERIAL PORT J35µP - RS232 (SUB D, FEMALE 9 PIN)................................................................................................................................. 49
5.2 CUSTOMER INTERFACE BOARD .......................................................................................................................................................................... 50
5.2.1 Connector J1 – RJ45 8P8C .................................................................................................................................................................................................... 51
5.2.2 X1 terminal block - Output signals on voltage-free contacts ............................................................................................................................. 51
5.2.3 X1 terminal block - Programmable input free contacts ......................................................................................................................................... 51
5.2.4 X2 terminal block - EPO (Emergency Power Off) ........................................................................................................................................................ 52
5.2.5 X1 terminal block - Gen Set Signalling (GEN ON) ....................................................................................................................................................... 52
5.2.6 X1 terminal block - AUX external Maintenance Bypass ......................................................................................................................................... 53
5.2.7 X1 terminal block - eBoost/IEMi control signal ........................................................................................................................................................... 53
6 NOTES ...............................................................................................................................................................................54
6.1 NOTES FORM .............................................................................................................................................................................................................. 54