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3 procedures to solve abnormality – Hitachi NJI-350B User Manual

Page 281

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Chapter 13 Troubleshooting

13-6

13.3 Procedures to Solve Abnormality

The following shows the processing flow when a problem has occurred:

Problem occurred

Bring the system to a safe condition

Record the status

Problem, Analysis, Presumption

Major problems

Verification points

Typical causes of problem

Reference

item

PLC will not start

Power LED, CPU error
code

Power supply problem, power shut-off,
insufficient power supply capacity, fatal CPU
error

(a)

Will not operate
(will not RUN)

CPU error code, CPU
LED, Internal output of
error

I/O assignment problem, incorrect parameter
settings, incorrect user program, syntax error,
operating conditions not established, write-
occupied status

(b)

Operation stopped
(RUN stopped)

Power LED, CPU LED,
CPU error code

Power supply problem, expansion power supply
problem/shut-off, CPU problem, memory
problem

(c)

Erroneous input, no input
(abnormal operation)

CPU LED, I/O LED
Monitoring by peripheral
units

User program timings, input power supply, bad
connection, problem in input area, I/O inductive
noise

(d)

Counter input does not
operate

Input LED, special
internal output setting

Input power supply, bad connection, problem in
input area, I/O inductive noise, operating mode
setting error

(e)

Output error, no output
(abnormal operation)

CPU LED, I/O LED,
Monitoring by peripheral
units, Forced setting

User programming, bad connection, problem in
output area, I/O inductive noise

(f)

PWM pulse output does
not operate

Output LED, special
internal output setting

Bad connection, problem in output area, I/O
inductive noise, operating mode setting error

(g)

Peripheral unit problem

CPU error code, fuse,
peripheral units

Fatal CPU error, peripheral unit problem,
peripheral unit setting error, cable problem,
broken fuse

(h)

Verify the system operation

Correct or replace the faulty area

(Verify according to the item

corresponding to the problem.)

Operation