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Boiler design, Safety devices, Electrical supply failure – Glow-worm Betacom C User Manual

Page 6: Overheating safety, Low water pressure, Frost protection, Safety discharge valve, Condensate drain blockage, Condensate drain, Pluming from flue terminal

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6

Boiler

Design

Boiler Design

These boilers are designed for use as part of a sealed water

central heating system with fully pumped circulation. The

pump, expansion vessel and associated safety devices are all

fitted within the boiler.

The appliance has a built in frost protection device that

protects the boiler from freezing.

Once the controls are set the boiler operates automatically.

Electrical Supply Failure

The boiler will not work without an electrical supply.

Normal operation of the boiler should resume when the

electrical supply is restored.

Reset any external controls, to resume normal operation of

the central heating.

If the boiler does not resume normal operation reset the

appliance. If the boiler does not resume normal operation

after this call your Installation/Servicing company or

Glow-worm service.

Overheating Safety

The boiler software is designed to recognise the potential for

an overheat (Boiler Lockout). The temperature of the water

flowing from the primary heat exchanger is monitored by an

overheat thermostat located on the outlet pipe. If the water

temperature gets too hot the switch opens, cutting off the

electrical supply to the gas valve and causing the boiler to

‘Lockout’. Once activated the boiler has to be manually re-set

by switching the control knob off (for 15 seconds) and on

again.

Low Water Pressure

A hydraulically operated primary pressure sensor monitors

water pressure or water shortage in the primary hydraulic

circuit and will switch the boiler off if the pressure is below

0.3bar. The boiler will not operate until the circuit has been

re-pressurised.

Flue Blockage

For HK type; an air pressure switch situated in the boiler’s

fan compartment monitors the boiler’s flue operation. If a

partial obstruction within the flue occurs the fan will continue

operating but the boiler’s burner will shut down until the

blockage is cleared.

Safety Devices

Frost protection

The boiler’s control unit has in-built frost protection device

that fires the boiler’s burner when the temperature of primary

hydraulic water falls below 6°C. The device works irrespective

of any room thermostat setting and will protect the complete

heating system. On reaching a water temperature of 15°C the

boiler reverts to normal operation.

NOTE: If the boiler will not be used for long periods of time

during cold weather, in order to avoid freezing the electric

supply must be left ON and all the central heating isolation

valves must be left open. The internal frost protection device

will then operate the boiler if the temperature falls too low.

However, if the electrical supply is to be turned off the boiler,

the heating system and domestic hot water circuit must be

drained.

Safety Discharge Valve

A safety discharge valve and discharge pipe are fitted to the

boiler. This valve must not be touched. Should there be any

discharge from the pipe, isolate the boiler electrical supply and

call your installer or Glow-worm’s own service organisation

using the telephone number on the inside front cover of this

booklet.

Condensate Drain Blockage

As a safety feature the boiler will stop working if the

condensate drain becomes blocked. During freezing

conditions this may be due to the forming of ice in the

condense drain external to the house. Release an ice

blockage by the use of warm cloths on the pipe, the boiler

should then restart.

NOTE: If the boiler fails to resume normal operation and

all external controls are calling for heat, then call your

Installation/Servicing company or Glow-worm service.

Condensate Drain

A plastic drain pipe must be fitted to allow discharge of

condensate to a drain. Condensate should, if possible, be

discharged into the internal household draining system. If

this is not practical, discharge can be made externally into

the household drainage system or a purpose designed soak

away, see section 9 for more details.

Pluming from flue terminal

Like all condensing boilers this appliance will produce a plume

of condensation from the flue terminal in cool weather. This is

due to the high efficiency and hence low flue gas temperature

of the boiler.

This is normal and not an indication of a fault.