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12 servicing, General inspection, Burner – Glow-worm Betacom C User Manual

Page 46

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12 Servicing

IMPORTANT NOTES:

1. To ensure the continued efficient and safe operation of the boiler it is recommended that it is checked and serviced at

regular intervals. The frequency of servicing will depend upon the particular installation and usage, but in all cases the

boiler must be serviced at least once a year.

2. It is the Law that any servicing is carried out by a

competent person approved at the time by the Health and Safety

Executive

.

3. Before commencing with a service or replacement of parts the boiler should be isolated from the electrical supply and the

gas supply should be turned off at the gas service isolation valve.

4. When replacing a part on this appliance, use only spare parts that you can be assured conform to the safety and

performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised

by Glow-worm.

5. If any electrical connections have been disconnected and after their connection, checks to the earth continuity, polarity,

short circuit and resistance to earth must be repeated using a suitable multimeter.

6. On completion the “Benchmark” Service Record should be completed.

General Inspection

Prior to, during servicing and after any maintenance or

changed parts, the following must be checked.

● The integrity of the flue system and flue seals.

● The integrity of the appliance combustion circuit and

relevant seals.

● Electrical, gas and water connections.

● System pressure.

● the combustion performance, refer to the following

procedure.

● The operational gas inlet pressure and gas rates, refer to

the commissioning section, paragraph 11.5.

Correct any fault before continuing.

COMPETENCY TO CARRY OUT THE CHECK

OF COMBUSTION PERFORMANCE

NOTE: BS 6798: 2009 Specification for installation and

maintenance of gas-fired boilers of rated input not exceeding

70kW net advises that:

● The person carrying out a combustion measurement must

be assessed as competent in the use of a flue gas analyser

and the interpretation of the results.

● The flue gas analyser used should be one meeting the

requirements of BS7927 or BS-EN50379-3 and be calibrated

in accordance with the analyser manufacturers’ requirements.

● Competence can be demonstrated by satisfactory

completion of the CPA1 ACS assessment, which covers

the use of electronic portable combustion gas analysers in

accordance with BS 7967, parts 1 to 4.

14540

Diagram 12.1

CONDENSATE

OUTLET PIPE

C.H. ISOLATION

VALVE FLOW

C.H. ISOLATION

VALVE RETURN

GAS ISOLATION

VALVE INLET

COLD WATER

ISOLATION VALVE INLET

D.H.W

OUTLET

SAFETY DISCHARGE

PIPE

ISOLATION VALVES SHOWN CLOSED

● Ensure that the gas analyser is set to the correct fuel

setting.

● Select the constant central heating with DHW function by

turning the function switch, refer to commissioning section.

The boiler should fire automatically.

NOTE: Safe combustion can only be verified by measuring

CO/CO2 ratio. This ratio must not exceed 0.0008.

Burner

Refer to Commissioning, section 11.5 “Setting operational

pressure”.

Check that the burner pressure at maximum and minimum

rate, is as the value in the boiler specification table on page 8.

If incorrect, adjust as necessary.