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3 ignition system – Reznor UDBS Unit Installation Manual User Manual

Page 29

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Form I-UDB, P/N 202658 R14, Page 29

1) Call for Heat - The thermostat calls for heat by energizing the “W” terminal. The

control checks to see that the limit switch is closed and the pressure switch is open. If

the limit switch is open, the control responds as defined in the “Abnormal Heat Cycle,

Limit Switch Operation”. If the pressure switch is closed, the control will do four flashes

on the green LED and wait indefinitely for the pressure switch to open. If the pressure

switch is open, the control proceeds to prepurge.
2) Prepurge - The control energizes the venter motor and waits for the pressure

switch to close. If the pressure switch does not close within 30 seconds of the venter

motor energizing, the control will do two flashes on the green LED. The control will

leave the venter motor energized indefinitely as long as the call for heat remains and

the pressure switch is open.
When the pressure switch is proven closed, the control begins the prepurge time. If

flame is present any time while in prepurge, the prepurge time is restarted. If flame

is present long enough to cause lockout, the control responds as defined in “Fault

Modes, Undesired Flame”.
The control runs the venter motor for a 20 second prepurge time, then proceeds to the

ignition trial period.
3) Ignition Trial Period - The control energizes the spark and main gas valve. The

venter remains energized. If flame is sensed during the first 16 seconds, the spark is

de-energized and the control proceeds to heat fan/blower on delay. If flame has not

been sensed during the first 16 seconds, the control de-energizes the spark output

and keeps the gas valve energized for an additional one second flame proving period.

If flame is not present after the flame proving period, the control de-energizes the gas

valve and proceeds with ignition re-tries as specified in “Abnormal Heat Cycle, Ignition

Retry”. If flame is present, the control proceeds to the fan/blower on delay.
4) Fan/Blower On Delay - The control waits for 30 seconds from the time the gas

valve opened and then energizes the fan/blower motor. The gas valve and venter

motor remain energized. The control proceeds to steady heat mode.

This heater is equipped with a direct spark integrated control module (circuit board).

The module monitors the safety devices and controls the operation of the blower and

venter motors and the gas valve between heat cycles.

8.3 Ignition System

Control Status - Green LED Codes

Steady ON ....... Normal Operation, No call for heat

Fast Flash ........ Normal Operation, Call for heat

1 Flash ............. System Lockout, Failed to detect or

sustain flame

2 Flashes ......... Pressure Switch Did Not Close within

30 Seconds of Venter motor

3 Flashes ......... High Limit or Flame Rollout Switch

Open

4 Flashes ......... Pressure switch is closed before venter

motor is energized

Steady OFF ..... Blown Fuse, No Power, or Defective

Board

Flame Status - Yellow LED Codes

Steady ON ....... Flame is sensed

Slow Flash ....... Weak flame (current below 1.0

microamps ±50%)

Fast Flash ........ Undesired Flame (valve open and no

call for heat)

FIGURE 20 – DSI Integrated Control Module (circuit board)

Spark

Transformer

Control

Plug

Fuse

Thermostat

Connections

Status

Lights

x

LED Lights

LED lights are visible through a viewport on Model UDBS. Remove door panel to view LED lights on

Model UDBP.

Normal Heat

Cycle Operating

Sequence

LED lights are visible

through viewport on

Model UDBS. Remove

door panel to view LED

lights on Model UDBP.

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