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Reznor UDBS Unit Installation Manual User Manual

Page 2

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Form I-UDB, P/N 202658 R14, Page 2

HAZARD INTENSITY LEVELS

1. DANGER: Failure to comply will result in severe personal injury or death and/or property damage.
2. WARNING: Failure to comply could result in severe personal injury or death and/or property damage.
3. CAUTION: Failure to comply could result in minor personal injury and/or property damage.

WARNING

Gas-fired appliances are not designed for use in hazardous atmospheres containing flammable vapors or

combustible dust, in atmospheres containing chlorinated or halogenated hydrocarbons, or in applications

with airborne silicone substances. See Hazard Levels, above.

WARNING

Should overheating occur, or the gas supply control system fail to shut off the flow of gas, shut off

the manual gas valve to the appliance before shutting off the electrical supply.

WARNING

Do not use this appliance if any part has been under water. Immediately call a qualified service

technician to inspect the appliance and replace any gas control that has been under water.

1.0 General

1.2.1 Certification

Model UDBP 30 - 400 and Model UDBS 30 - 400 are design certified by the Canadian

Standards Association for use in industrial and commercial installations.
All models and sizes are available for use with either natural or propane gas. The type

of gas, the gas input rate, and the electrical supply requirement are shown on the

heater rating plate. Check the rating plate to verify that the heater is appropriate for the

installation site.

1.1 Hazard Labels and Notices

There are warning labels on the unit and throughout this manual. For your safety, read

the definitions below and comply with all boxes labeled CAUTION, WARNING, and

DANGER during installation, operation, maintenance, and service of this heater.

1.2 General

Installation

Information

Contents

1.0 General ............................................................. 2-4

1.1 Hazard Labels and Notices...................................... 2

1.2 General Installation Information ............................. 3

1.3 Warranty .................................................................... 3

1.4 Installation Codes .................................................... 3

2.0 Unit Heater Location ........................................ 4-6

2.1 Heater Throw ........................................................... 4

2.2 Heater Sound Data ................................................... 5

2.3 Location Recommendations ................................... 6

3.0 Uncrating and Preparation .............................. 7-8

3.1 Uncrating and Inspecting ........................................ 7

3.2 Preparing for Installation ......................................... 7

4.0 Clearances and Dimensions ........................ 8-10

4.1 Clearances ................................................................ 8

4.2 Dimensions ............................................................... 9

5.0 Hanging the Heater ...................................... 11-12

5.1 Weights ................................................................... 11

5.2 Lifting and Suspending ......................................... 11

6.0 Mechanical ................................................... 12-20

6.1 Gas Piping and Pressures ..................................... 12

6.2 Combustion Air - Models UDBP ............................ 16

6.3 Unit Discharge ........................................................ 17

6.4 Blowers, Belts, and Drives .................................... 18

7.0 Electrical Supply and Wiring ...................... 20-27

7.1 General .................................................................... 20

7.2 Supply Wiring ......................................................... 20

7.3 24V Control Wiring Connections .......................... 21

7.4 Wiring Diagrams ..................................................... 22

7.5 Electrical Operating Components ........................ 26

8.0 Controls and Operation ............................... 27-31

8.1 Thermostat .............................................................. 27

8.2 DDC Controls, Options D10 and D14.................... 28

8.3 Ignition System....................................................... 29

9.0 Commissioning and Startup ....................... 32-34

9.1 Check the installation prior to startup: ................ 32

9.2 Heater Startup: ....................................................... 32

9.3 Check installation after startup: ........................... 33

10.0 Maintenance and Service .......................... 34-41

10.1 Maintenance Schedule......................................... 34

10.2 Maintenance Procedures ..................................... 35

10.3 Troubleshooting .................................................. 40

APPENDIX ............................................................... 42

INDEX ....................................................................... 43

INSTALLATION RECORD ...................................... 44

Table of Contents

Definitions of Hazard Intensity Levels in this Manual

This manual is related to the following products: