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0 mechanical (cont’d), Instructions, 1 gas piping and pressures (cont’d) – Reznor UDBS Unit Installation Manual User Manual

Page 14

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Form I-UDB, P/N 202658 R14, Page 14

Instructions

NOTE: If operating at high altitude, outlet pressure requires adjustment. Follow the

instructions in Paragraph 6.1.3 below.
1) Locate the 1/8” output pressure tap on the valve (See FIGURE 10). With the

manual valve turned off to prevent flow to the gas valve, connect a manometer

to the 1/8” pipe outlet pressure tap in the valve. NOTE: A manometer (fluid-filled

gauge) is recommended rather than a spring type gauge due to the difficulty of

maintaining calibration of a spring type gauge.

Check Valve Outlet

Pressure (can only

be done after heater

is operating)

6.1.3 Derate by Valve

Outlet Pressure

Adjustment for High

Altitude Operation

Instructions for High Altitude Derate

1. Determine the required valve outlet pressure for the elevation where the heater will

be operating. If unsure of the elevation, contact the local gas supplier.

Valve Outlet Pressure Settings by Elevation

This adjustment

can only be done

after the heater is in

operation. High altitude

adjustment is included

in the startup Steps.
NOTE:
If elevation is

above 6000 ft (1830M),

a high altitude pressure

switch is required; see

Paragraph 3.2.1.

Manifold Pressure Settings by Altitude for the UNITED STATES

Altitude

Natural Gas (inches w.c.)

Propane Gas (inches w.c.)

Feet

Meters

Single-Stage and

Two-Stage High Fire

Two-Stage

Low Fire

Single-Stage and

Two-Stage High Fire

Two-Stage

Low Fire

0-2000

0-610

3.5

1.8

10.0

5.0

2001-3000 611-915

3.1

1.6

8.8

4.4

3001-4000 916-1220

3.0

1.5

8.5

4.2

4001-5000 1221-1525

2.8

1.5

8.1

4.1

5001-6000 1526-1830

2.7

1.4

7.7

3.9

6001-7000 1831-2135

2.6

1.3

7.4

3.7

7001-8000 2136-2440

2.5

1.3

7.1

3.5

8001-9000 2441-2745

2.4

1.2

6.7

3.4

9001-10000 2746-3045

2.3

1.2

6.7

3.4

2) Open the manual valve and operate the heater. (NOTE: On Model UDBS, depress

and hold the door safety switch.) Measure the outlet pressure of the gas valve. To

measure low-stage pressure on a unit equipped with a two-stage valve, disconnect

the wire from the “HI” terminal on the valve. (Be sure to reconnect the wire.)

Normally when operating at sea level, adjustments should not be necessary to the

factory setting. (For high altitude settings, see next paragraph.)

If adjustment is necessary, remove the cap from the adjustment screw(s). Set pres-

sure to correct settings by turning the regulator screw IN (clockwise) to increase

pressure. Turn regulator screw OUT (counterclockwise) to decrease pressure.

6.1 Gas Piping

and Pressures

(cont’d)

6.0 Mechanical

(cont’d)

on standby. Incorrect inlet pressure could cause excessive valve outlet gas pressure

immediately or at some future time. If natural gas supply pressure is too high, install a

regulator in the supply line before it reaches the heater. If natural gas supply pressure

is too low, contact your gas supplier.

6.1.2 Valve Outlet or Orifice Pressure Setting (cont’d)

CAUTION: DO NOT

bottom out the gas valve

regulator adjusting

screw. This can result

in unregulated manifold

pressure causing

excess overfire and heat

exchanger failure.

FIGURE 10 - Top View of Valves showing Outlet Pressure Tap and Adjustment Locations

Single-Stage

Valve

(two styles)

Two-Stage Valve

Adjust High

Fire Outlet

Pressure

Adjust Low

Fire Outlet

Pressure

Inlet

Pressure

Tap

1/8” Outlet

Pressure Tap

1/8” Outlet

Pressure Tap

Inlet Pressure Tap

Adjust Outlet Pressure

1/8” Outlet

Pressure Tap

Adjust Outlet

Pressure

Inlet

Pressure Tap

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