Rockwell Automation MPAS Integrated Linear Stages - Manual (Page 69)

Rockwell Automation Publication MP-UM001D-EN-P - September 2013 69
Chapter
9
Troubleshooting
This chapter is divided into three sections:
• Use the diagnostic tables during axis commissioning
• Use the operational section to troubleshoot either a direct drive or ball
screw linear stage after the axis is up and running
• Use the thermistor measurement section when direct-drive operational
troubleshooting suggests
Troubleshooting During
Commissioning and Start-up Use this section to diagnose and correct troubles encountered while using Logix
Designer application to commission and start your linear stage.
In the Hookup tab of Axis Properties, click on the Test Command and Feedback
button to verify wiring and commissioning of your linear stage. The following
table lists possible solutions for problems encountered while performing this test.
Topic Page
Troubleshooting During Commissioning and Start-up 69
Operational Troubleshooting 70
Symptom Possible Cause Solution
Initialization stops at SERCOS Level 3
and Logix software reports Motor
Attribute Error. Incorrect motor catalog number. Enter correct motor catalog number.
Incorrect drive firmware. For Kinetix 6000 and Kinetix 2000
drives, verify the firmware revision is
1.96 or later,
For a Ultra3000 drive, verify the
firmware revision is 1.52 or later.
From using a previously defined axis. Delete and recreate the axis.
Drive reporting error E04, E11, or E07. Incorrect feedback wiring. Verify feedback wiring. Refer
to
Wiring Examples on page 87 .
TIP Hookup testing can fail if friction and weight forces exceed 20% of the
stage’s continuous force rating.