Rockwell Automation MPAS Integrated Linear Stages User Manual

Mp-series integrated linear stages

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MP-Series Integrated Linear Stages

Catalog Numbers MPAS-A6xxx1-V05SxA, MPAS-A6xxx2-V20SxA, MPAS-A8xxx1-V05SxA, MPAS-A8xxx2-V20SxA,

MPAS-A9xxx1-V05SxA, MPAS-A9xxx2-V20SxA, MPAS-B6xxx1-V05SxA, MPAS-B6xxx2-V20SxA, MPAS-B8xxx1-V05SxA,

MPAS-B8xxx2-V20SxA, MPAS-B9xxx1-V05SxA, MPAS-B9xxx2-V20SxA, MPAS-A6xxxB-ALMx2C, MPAS-A8xxxE-ALMx2C,

MPAS-A9xxxK-ALMx2C, MPAS-B8xxxF-ALMx2C, MPAS-B9xxxL-ALMx2C

User Manual

Table of contents

Document Outline

MP-Series Integrated Linear Stages, MP-UM001
Summary of Changes
- New and Updated Information
Table of Contents
- About This Publication
- Who Should Use This Manual
- Studio 5000 Environment
- Additional Resources
Chapter 1 - Safety
- Safety Labels
- Clearances
- General Safety
- Heat
- Vertical or Inclined Payload
- End of Travel Impacts
- Air Freight Restrictions
- Standards
- Motor Model Identification
Chapter 2 - Understanding Your Linear Stage
- Identifying Your Linear Stage
- Identifying the Components of Your Linear Stage
  - Component Descriptions
- Maintenance Intervals
  - Lubrication Intervals
  - Cable Carrier Replacement
Chapter 3 - Planning Your Installation
- General Safety Standards for Linear Stage Installations
- UL Safety Standards for Linear Stage Installations
- Mounting Restrictions
Chapter 4 - Mounting and Connecting
- Unpacking, Handling, and Inspection
  - Unpacking Procedure
  - Store Packaging Material
- Linear Stage Storage
- Mounting the Linear Stage
  - Before You Begin the Mechanical Installation
  - Mount the Linear Stage
- Connecting the Linear Stage
  - Attach the Ground Strap and Interface Cables
- About the Air Option for Ball Screw Linear Stages
- About the Brake Option for Ball Screw Linear Stages
- Meeting UL Installation Standards for the Linear Stage
Chapter 5 - Connector Data
- Linear Stage Power and Feedback Connections
- PTC Thermal Signal
Chapter 6 - Configuration Guidelines
- Required Files
- Configuring Your Linear Stage
- Configuring the Logix Designer Application for Linear Stages with Kinetix Multi-axis Drives
  - Setting Axis Properties in the Logix Designer Application
  - Tuning Linear Stages by Using the Logix Designer Application
- Configuring Ultraware Software for Linear Stages with Ultra3000 Drives
- Setting Travel Limits
- Home to Torque Programming for Kinetix Multi-axis Drives with Linear Stages
Chapter 7 - Maintenance
- Before You Begin
- Recommended Maintenance Intervals
- Bearing Lubrication
- Strip Seal Cleaning
- Cover Cleaning
Chapter 8 - Removing and Replacing Components
- Before You Begin
- Cable Carrier Assembly Removal
- Cable Carrier Assembly Installation
- Strip Seal Removal
- Cover Removal
- Cover Installation
- Strip Seal Replacement
- Side Cover Installation
- Rotary Motor Replacement
Chapter 9 - Troubleshooting
- Troubleshooting During Commissioning and Start-up
- Operational Troubleshooting
  - Direct Drive Linear Stage Evaluation Procedure
  - Ball Screw Linear Stage Evaluation Procedure
Appendix A - Dimensions
- MP-Series Linear Stage Dimensions
Appendix B - Accessories
- Installation, Maintenance, and Replacement Kits
Appendix C - Stacking Stages
- Stage Stacking
- Specifications for Stacked Stages
Appendix D - Interconnect Diagrams
- Wiring Examples
  - Motor/Axis Module Wiring Examples
Appendix E - Home to Torque-level Example
- Applicable Drives
- About Home to Torque-level Homing
- Drive Bipolar Torque Limit Adjustment
- Disable Soft Overtravel Limit
- Ladder Code Example
- Potential for Position Error
Appendix F - Mounting Bolts and Torque Values
Index
Back Cover