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Rockwell Automation 160 AC DRIVE SER B/FRN 5-6.XX User Manual

Page 41

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Chapter 6 – Troubleshooting and Fault Information

6-2

Table 6.A – Bulletin 160 Fault Descriptions (continued)

Fault

Number

Fault

Indication

Fault Description

Corrective Action

ББББ

Б

ББ

Б

ББББ

06

ББББ

Б

ББ

Б

ББББ

Motor Stall

Fault

ББББББББББББ

Б

ББББББББББ

Б

ББББББББББББ

Motor has stalled. Motor load is excessive.

ББББББББББББ

Б

ББББББББББ

Б

ББББББББББББ

Longer acceleration time or a reduced load
required.

ББББ

Б

ББ

Б

Б

ББ

Б

ББББ

07

ББББ

Б

ББ

Б

Б

ББ

Б

ББББ

Motor

Overload

Fault

ББББББББББББ

Б

ББББББББББ

Б

Б

ББББББББББ

Б

ББББББББББББ

Internal electronic overload trip. Excessive
motor load exists.

ББББББББББББ

Б

ББББББББББ

Б

Б

ББББББББББ

Б

ББББББББББББ

Reduce motor load until controller output current
does not exceed the current set by P42 – [Motor
Overload Current]
. Reduce P38 – [Boost
Select]
.

ББББ

Б

ББ

Б

ББББ

08

ББББ

Б

ББ

Б

ББББ

Over

Temperature

Fault

ББББББББББББ

Б

ББББББББББ

Б

ББББББББББББ

Excessive heat detected.

ББББББББББББ

Б

ББББББББББ

Б

ББББББББББББ

Clear blocked or dirty heat sink fins. Check
ambient temperature. Check for blocked or
non-operating fan.

ББББ

Б

ББ

Б

ББББ

11

ББББ

Б

ББ

Б

ББББ

Operator

Fault

ББББББББББББ

Б

ББББББББББ

Б

ББББББББББББ

Keypad has been removed while controller is
powered.

ББББББББББББ

Б

ББББББББББ

Б

ББББББББББББ

Clear fault. Do not remove keypad under power.

ББББ

Б

ББ

Б

ББББ

12

ББББ

Б

ББ

Б

ББББ

Overcurrent

FauIt

ББББББББББББ

Б

ББББББББББ

Б

ББББББББББББ

Overcurrent detected in hardware trip circuit.

ББББББББББББ

Б

ББББББББББ

Б

ББББББББББББ

Check short circuit at the controller output or
excessive load conditions at the motor.

32

EEPROM

Fault

EEPROM has invalid data.

Reset EEPROM using P56 – [Reset Functions].
Set to 1. Cycle power.

33

Max Retries

Fault

Controller failed to reset fault within the number
of retries set in P50 – [Restart Tries].

Repair system fault.

38

Phase U Fault Phase to ground fault detected between

controller and motor in phase U.

Check the wiring between the controller and
motor. Check motor for grounded phase.

39

Phase V Fault Phase to ground fault detected between

controller and motor in phase V.

Check the wiring between the controller and
motor. Check motor for grounded phase.

40

Phase W

Fault

Phase to ground fault detected between
controller and motor in phase W.

Check the wiring between the controller and
motor. Check motor for grounded phase.

41

UV Short

Fault

Excessive current has been detected between
these two controller output terminals.

Check the motor and external wiring to the
controller output terminals for a shorted condition.

42

UW Short

Fault

Excessive current has been detected between
these two controller output terminals.

Check the motor and external wiring to the
controller output terminals for a shorted condition.

43

VW Short

Fault

Excessive current has been detected between
these two controller output terminals.

Check the motor and external wiring to the
controller output terminals for a shorted condition.

48

Reprogram

Fault

Occurs when controller parameters are reset to
defaults.

Clear fault.

49

Zero

Overload

Fault

Occurs when load requires excessive current at
zero hertz, or P38 – [Boost Volts] set too high.

Reduce motor load at zero hertz. Reduce motor
dwell time at zero hertz. Reduce P38 – [Boost
Volts]
.