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Notice – Enerpac PL200-Series User Manual

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5.5 Upper Handle Installation

The upper handle is shipped unassembled. Install it as described
in the following steps. See Figure 5 for assembly details.

1. Align end of upper handle with opening in lower handle.

Slide upper handle into lower handle until it stops.

2. Secure upper handle with two 3/8-16 inch screws (shipped

loose). Tighten screws to approximately 150 in-lbs [16,9
Nm].

3. Wrap the pendant hose loosely around the hose storage

hooks and hang the pendant control on the upper handle.

Upper Handle

Screws

(shipped loose)

Figure 5, Upper Handle Installation

Lower Handle

5.6 Using the Handle Assembly

The handle assembly is used for transporting the jack on its
wheels and also serves as an aid for positioning the jack under
the jacking point. See Figure 6 for adjustment details.

UPPER HANDLE ADJUSTMENT

1. Push the handle lock lever to release the lock pin.
2. With the lock pin released, position the upper handle to

the desired location. Then, release the handle lock lever to
engage the lock pin.

DETENT PINS - LOWER HANDLE

The detent pins on the lower handle should be engaged in the
corresponding holes on the hydraulic reservoir before tilting the
jack back on its wheels.

To engage the detent pins:

1. Be sure that the detent pins are pulled-out on both sides of

the lower handle.

2. Push down fi rmly on the upper handle. The jack will tilt

forward slightly. Align the detent pins with the detent pin
holes (located on each side of the hydraulic reservoir).

3. While continuing to push down on the upper handle, push

both detent pins inward until they are fully engaged in the
detent pin holes.

4. After engaging the lock pin and both detent pins, the jack

can now be tilted back onto the wheels and pushed or pulled
to the work area.

CAUTION

Do not walk backwards while pulling the jack.

Always look toward the direction where the jack is being
pulled. Failure to observe this precaution may cause you to
trip and fall, resulting in possible personal injury.

Figure 6, Handle Adjustments

(pendant and hose not shown)

Detent Pin

(one on each side

of lower handle)

Handle

Lock Lever

Lower Handle

Upper Handle

Lock Pin

To disengage the detent pins:

1. Push down fi rmly on the upper handle to remove weight

from the detent pins.

2. Pull out the detent pins on both sides of the lower handle.
3. Slowly release hand pressure on the upper handle until the

jack base is resting on the fl oor or ground.

NOTICE

• Be certain that both detent pins are disengaged before using

the jack to lift, support or lower a load. Failure to observe this
precaution may result in damage to the lower handle, wheels,
or axles.

• To closely position the jack under the load, push down on the

upper handle with the detent pins disengaged.

5.7 Caster Wheel

Figure 7, Caster Wheel

A caster wheel is mounted at the
top end of the upper handle. It
allows the jack to be tilted back
and pushed or pulled to the desired
work location. The caster wheel
can also be used to help maneuver
the jack when it is being positioned
under the jacking point.

For best results, the upper handle
should be adjusted to the most
upright (vertical) position before
using the caster wheel.

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