Hale 80FC User Manual
Pump ends
This manual is related to the following products:
Table of contents
Document Outline
- Pump Ends Series, p/n: 029-0020-61-0, Rev-A
- Notice !
- Contents
- 1 Safety Precautions
- 2 Overview
- 2.1 Pump Ends
- Figure 2-1: Typical Pump End Pumping Systems
- 20FS-2M / 20FS-3M / 20FS-4M Series, with Gearbox
- 30FS2 / 30FS3 / 30FS4 Series, with Gearbox
- 40FB / 50FB Series, Bell Housing or Pedestal Mount (-U-U Series)
- FB50 / FB75 / FB100 Series, Bell Housing Mount
- 60FBG Series, with Gearbox
- 60FJ Series, Bell Housing Mount
- 80FC Series, Bell Housing Mount
- 80FC (-G or -U) Series, with gearbox (-G) or pedestal (-U)
- Figure 2-1: Typical Pump End Pumping Systems
- 2.2 Pumping System Overview
- Figure 2-2: Typical 20FS Series Pump System Overview
- Figure 2-3: Typical 30FS Series Pump System Overview
- Figure 2-4: Typical 40 / 50FB Series Pump System Overview
- Figure 2-5: Typical FB50, FB75 and FB100 Series Engine Mount Pump End Overview
- Figure 2-6: Typical 60FBG Series Pump System Overview
- Figure 2-7: Typical 80FC Series Pump System Overview
- Figure 2-8: Typical 80FC-U Series Pedestal Pump System Overview
- Figure 2-9: Check Valve Option, Discharge
- 2.3 Principles of Operation
- 2.4 Pump Components
- 2.5 Gearbox Option
- 2.6 Pedestal Mounting Option
- 2.7 Hale Engine Mount Bell Housing
- 2.1 Pump Ends
- 2a Accessories / Options
- 3 Basic Operation
- 4 Preventive Maintenance
- 4.1 Overview
- 4.2 Post-Operation
- 4.3 Extreme Conditions
- 4.4 Weekly
- Gearbox Option
- Figure 4-1: Typical Drain, Fill and Level Plugs
- Pedestal Option
- Figure 4-2: Typical Pedestal Oil Servicing
- Check / Add Engine Fluids
- Relief Valve Test
- Governor Test
- Priming System
- Valve Maintenance
- Verify All Gauges are in Working Order
- Intake Strainers
- Inspect Water and Foam Tanks
- Operate Pump Controls
- 4.5 Monthly
- 4.6 Annually
- Pump Head Bearing Lubrication
- Figure 4-4: Pump Head Bearing Lubrication
- Change Gearbox Oil
- Change Pedestal Oil
- Relief Valve System Check
- Check Drain Lines to Multi-Drain
- Clean Priming Pump
- Performance Testing Overview
- Figure 4-5: Pump Ratings (GMP/LPM)
- Tank-to-Pump Flow Rate Test
- Performance Testing Equipment and Materials
- Performance Testing
- Worn Clearance Rings and Impeller Hubs
- Anode Check
- Figure 4-6: Hale Anode
- 5 Troubleshooting
- 5.1 Engine and Trailer
- 5.2 Pump
- Figure 5-1: Sample, Serial Nameplate
- Pump Loses Prime or Will Not Prime.
- Insufficient Pump Capacity.
- Insufficient Pressure.
- Remote Control Difficult to Operate.
- Engine Speeds Too HIGH for Required Capacity or Pressure.
- Cavitation
- Relief Valve Does Not Relieve Pressure When Relief Valves are Closed.
- Relief Valve Does Not Recover and Return to Original Pressure Setting After Opening Valves.
- Relief Valve Opens When Control Valves are Locked Out.
- Unable to Obtain Proper Setting on Relief Valves.
- Discharge Valves Are Difficult to Operate.
- Water/Moisture in Pump Gearbox.
- Rotation Symptoms.
- Figure 5-2: Troubleshooting Chart
- Figure 5-1: Sample, Serial Nameplate
- 6 Repair
- 6a Servicing the Pump
- 6a.1 General Preparation
- 6a.2 20FS Series Pump Only
- 6a.3 All other Pumps
- Suction Flange
- Figure 6a-3: Typical Suction Flange Option
- Volute (Pump Body)
- Figure 6a-4: Typical Pump Disassembly Overview
- Impeller
- Figure 6a-5: Placing Edges for Impeller Removal
- Clearance Rings, Impeller Measurement
- Figure 6a-6: Clearance Ring and Impeller ID / OD Measurement
- Installation Notes - Impeller
- 6a.4 Pump Shaft Oil Seals, with Bell Housing
- Pump Head Assembly - 30 FS Series Only
- Figure 6a-7: Replacing 30 FS Series Pump Shaft Oil Seal
- Bell Housing (Flywheel) Adapter, FB40 - FB100 Series Only
- Figure 6a-8: Replacing 40FB - 100FB Series Pump Shaft Oil Seal
- Bell Housing (Flywheel) Adapter, 80 FC Series Only
- Figure 6a-9: Replacing 80 FC Series Pump Shaft Oil Seal
- 6a.5 Pump Shaft Oil Seals, with Pedestal Mount
- 6a.6 Pump Shaft Oil Seals, with Gearbox
- 6b Mechanical Seal Assembly
- 6c Gearbox Service
- 6c.1 General Preparation
- 6c.2 20 / 30 FSG Series Gearbox
- 6c.3 50 / 60 / 80 FBG Series Gearbox
- Pump Shaft and Shaft Oil Seal
- Figure 6c-2: Pump Shaft Oil Seal, 50/60/80 FBG Series, with Gearbox
- Installation Notes - Pump Shaft and Seal, 50/60/80 FBG
- Gearbox and Bell Housing Assemblies
- Figure 6c-3: Gearbox and Bell Housing Overview, 50/60/80 FBG Series Pump End
- Installation Notes - Gearbox and Bell Housing, 50/60/80 FBG
- 7 Installation
- Appendix A: Glossary
- Appendix A-1: Measurements
- Appendix C: Alternate Lubricant Manufacturers
- Appendix C1: Lube and Sealant Specifications
- Appendix D: Hose Friction Loss
- Appendix E: Nozzle Size vs. Pressure
- Appendix F: Cavitation
- Express Warranty
- Drawing Package
- Return Home Page
- Exit