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Bell & Gossett S14367B Technologic Constant Speed Pump Controller User Manual

Page 40

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Technologic

®

Constant Speed Pump Controller Installation, Operation and Maintenance Manual

40

Section F — System Piping and Unit Installation - Final Check List

____ 1. Is the unit base properly leveled, grouted and secured?

____ 2. Are all lubrication points properly lubricated?

____ 3. Is the outlet side of the high temperature regulating

valve connected to the drain with tubing or pipe size

3/8” or greater?

____ 4. Are the shut-off valves to the transmitters open?

____ 5. Are the shut-off valves on the pump suction and dis-

charge open?

____ 6. Is the bypass valve, if used, closed? This valve may be

left open if a check valve is installed in series with it.

____ 7. Are the stop cocks for the check feature on the PRV

open? They must never be completely closed during

normal operation. Throttle cock if check slamming is
noted.

____ 8. Is the piping properly supported so as to prevent

strains on the unit?

____ 9. Is the system, including the pumps and PRV’s purged

of debris and air?

CAUTION:

Seal damage may occur. Do

not run pumps dry. Fill and vent the pump

volute prior to operation. FAILURE TO

FOLLOW THESE INSTRUCTIONS COULD

RESULT IN PROPERLY DAMAGE AND/OR

MODERATE PERSONAL INJURY.

____ 10. Are the bleed valves at the high temperature valve

header open?

____ 11. Are the pump and motor shafts properly aligned?

____ 12. Is the pump rotation correct?

Section G — Quick Startup Checklist

Electrical Safety:

WARNING: Electrical Shock Hazard

Electrical connections to be made by a qualified

electrician in accordance with all applicable codes, ordi-

nances and good practices. FAILURE TO FOLLOW

THESE INSTRUCTIONS COULD RESULT IN SERIOUS

PERSONAL INJURY, DEATH, AND/OR PROPERTY

DAMAGE.

WARNING: Electrical Overload Hazard

Three-phase motors must have properly sized heat-

ers to provide overload and under voltage protection.

Single-phase motors have built-in overload protectors.
FAILURE TO FOLLOW THESE INSTRUCTIONS

COULD RESULT IN SERIOUS PERSONAL INJURY,

DEATH, AND/OR PROPERTY DAMAGE.

Thermal Safety:

WARNING: Extreme Temperature Hazard

If

pump, motor or piping are operating at extremely

high or low temperatures, guarding or insulation is

r e q u i r e d . FA I L U R E T O F O L L O W T H E S E

INSTRUCTIONS COULD RESULT IN SERIOUS

PERSONAL INJURY, DEATH, AND/OR PROPERTY

DAMAGE.

Mechanical Safety:

WARNING: Unexpected Startup Hazard

Disconnect and lockout power before servicing.

FAILURE TO FOLLOW THESE INSTRUCTIONS

COULD RESULT IN SERIOUS PERSONAL INJURY,

DEATH, AND/OR PROPERTY DAMAGE.

WARNING: Excessive Pressure and
Temperature Hazard

Do not operate pump(s) at

or near zero flow (closed discharge valve). Explosion could
result. FAILURE TO FOLLOW THESE INSTRUCTIONS

COULD RESULT IN SERIOUS PERSONAL INJURY,

DEATH, AND/OR PROPERTY DAMAGE.

WARNING: Rotating Components Hazard

Do not operate the pump without all guards in

place. FAILURE TO FOLLOW THESE INSTRUCTIONS

COULD RESULT IN SERIOUS PERSONAL INJURY,

DEATH, AND/OR PROPERTY DAMAGE.

WARNING: Excessive System Pressure
Hazard

The maximum working pressure of the

pump is listed on the nameplate Do not exceed this pres-

sure. FAILURE TO FOLLOW THESE INSTRUCTIONS

COULD RESULT IN SERIOUS PERSONAL INJURY,

DEATH, AND/OR PROPERTY DAMAGE.

WARNING: Excessive Pressure Hazard
Volumetric Expansion

The heating of water

and other fluids causes volumetric expansion. The associat-
ed forces may cause failure of system components and
release of high temperature fluids. This will be prevented

by installing properly sized and located compression tanks
and pressure relief valves. FAILURE TO FOLLOW THESE

INSTRUCTIONS COULD RESULT IN SERIOUS

PERSONAL INJURY, DEATH, AND/OR PROPERTY

DAMAGE.