Great Planes ESP6 Easy Sport 60 - GPMA0152 - Manual (Page 38)

D 8 Remove the wing bolt From the inside of the fuse,
apply medium CA to the union between the fuse bottom
and the wing bolt guide Sand the wing bolt guide flush
with the bottom of the fuse.
D 9 Install the 1/4-20 blind nut into the top of the wing
With the TE of the wing resting on the work surface,
lightly tap the blind nut into place with a hammer
NOTE: Due to the angle of the hole, the blind nut flange
will not seat fully down onto the wing bolt plate See the
fuse plan side view Apply epoxy or thick CA under and
around the blind nut flange to hold it in place.
NOTE: Do not allow the glue to enter the threaded
portion of the blind nut.
D 10 While holding the wing securely in position, use a
#10 or a 13/64" drill bit to drill through the wing bolt plate,
the wing and the wing mounting block in the fuselage Keep
the drill perpendicular to the wing so that the head of the
wing bolt will be flush with the wing when tightened down.
Important: Do not allow the wing to shift during this
procedure.
D 11 Remove the wing and tap the holes in the wing
mounting block with a 1/4-20 tap
D 12 Apply several drops of thin CA to the threads in the
wing mounting block Allow the CA to cure thoroughly,
then re-tap the threads.
D 13 Enlarge the holes through the wing only with a
1/4" drill.
D 15 Attach the wing to the fuse Test fit the center
fairing to the wing as shown Sand the wing saddle on
the center fairing as required for a nice fit between the
wing and the center fairing Carefully align the center
fairing on the wing On the Easy Sport 40, tack-glue
the fairing to the wing with a few drops of thin CA Then,
remove the wing from the fuse and securely glue
with thin CA, followed by medium or thick CA where any
gaps exist.
D 14. With a toothpick, apply a little petroleum jelly to
the torque rods, where they enter the bearings, to
prevent glue from locking them up Glue the aileron
torque rod assemblies into the wing's TE.
On the Easy Sport 60, mark the position of the fairing
on the wing Remove the fairing and the wing bolts from
the wing Align the fairing on the wing with the lines
Tack-glue the fairing to the wing with a few drops of thin
CA Then remove the wing from the fuse and securely
glue with thin CA, followed by medium or thick CA where
any gaps exist.
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