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4 reassembly, 5 temperature control calibration, 1 setting the outlet water temperature setpoint – AERCO Innovation (G-10-1350 to G-11-0563) User Manual

Page 45: Innovation series water heaters gf-128

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Chapter 4

Innovation Series Water Heaters

GF-128

Initial Start-Up

USER MANUAL

OMM-0079_0B

07/21/11 AERCO International, Inc.

· 100 Oritani Dr. · Blauvelt, NY 10913 · Ph: 800-526-0288

Page 45 of 200

4.4

REASSEMBLY

Once the combustion calibration adjustments are properly set, the unit can be reassembled for service
operation.

1. Set the ON/OFF switch in the OFF position.

2. Disconnect AC power from the unit.

3. Shut off the gas supply to the unit.

4. Remove the manometer and barbed fittings and reinstall the NPT plug using a suitable pipe thread

compound.

5. Remove the combustion analyzer probe from the 1/8” vent hole in the exhaust manifold. Replace the

1/8” NPT plug in the manifold.

6. Replace the unit’s side panels and front door.

4.5

TEMPERATURE CONTROL CALIBRATION

Although the unit comes factory set and calibrated for a 130

°

F setpoint it is usually necessary to recalibrate

temperature control. There are two primary adjustments for performing temperature calibration. These are
Min Load Adj and Max Load Adj (minimum and maximum load adjustment).

Adjustments to these settings are made at minimum and maximum load conditions and should be made in
small increments from 1 to 3 degrees. After making an adjustment, the outlet water temperature must be
allowed to settle for several minutes prior to making any further adjustments.

When calibrating temperature control, observe the following:

1. The unit must be in the Auto mode of operation.

2. The Outlet Feedback option in the Tuning Menu must be set to OFF while performing calibration.

3. Monitor the OUTLET TEMPERATURE display and VALVE POSITION bar-graph to set load

conditions and observe the effect of adjustments.

4. Perform the calibration using the Tuning Menu of the C-More Control Box.

5. Make small adjustments and allow time between adjustments for the outlet water temperature to

stabilize.

6. Maintain water flow as constant as possible during these adjustments.

7. Ensure that recirculation loops are operational while the calibration is being performed.

4.5.1

Setting the Outlet Water Temperature Setpoint

The setpoint temperature of the unit may be changed by following the procedure below. However, once a
setpoint has been changed, recalibration may be necessary. The temperature calibration procedures are
provided in paragraphs 4.5.2 and 4.5.3.

To adjust the unit’s setpoint, proceed as follows:

1. Press the MENU key until Configuration Menu is displayed.

2. Press the

▲ or ▼ arrow key until Internal Setpt is displayed along with the present setpoint

temperature.

3. To change the setpoint, press the CHANGE key. The display will begin to flash.

4. Press the

▲ or ▼ arrow key until the desired setpoint is displayed.

5. Press the ENTER key to save the change.