JLG 4017RS Service Manual - Manual (Page 158)

Electrical System
9-6 3614RS, 4017RS
9.5 ELECTRICAL SYSTEM SCHEMATICS
9.5.1 Cab Harness Electrical Schematic 1 of 2
MZ7920F
A B C D E F G H
8
7
6
5
4
3
2
1
G H E F C D A B
1
2
3
4
5
6
7
8
IGN RUN FUEL
SENSE
P A RK BRAKE
CAN HI 4W STEER STEERING PRES 2W STEER CAN SHLD CAN LO 4W CRAB STEER CAN LO GND CAN HI CAN L CAN H SENSOR VE+ SENSOR 2 -VE SENSOR 1 -VE SWITCHED OUT GND PWR
T O
FRAME
T O ENGINE
T O
PCB
P 0 1 2
3
3
2 1 0 P
3 2 1 0 P
3 2 1 0 P
PWR
F
N
R
II
III
FWD
NEUT
REV
I
II
III
I
T O
PCB
UNLESS OTHER
WISE SPECIFIED,
ALL
WIRES 1.0mm%%172
ALL
WIRES
ARE WHITE
CONTROLLER, GRD MODULE
CO01-J1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
CO01-J2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
CO01-J7
BLACK BLACK
WHITE GREY
BLACK
BLUE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 18 CO01-J12 1 2 3 4 5 6 7 8
CO01-J4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
CO01-J3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
CO01-J8
RX TX AL TERNA
TOR EXCITE
TIL T UP VA LV E
TELE OUT
VA LV E
TELE IN V
AL VE
LIFT
DOWN V
A LV E
AUX 2 V
A LV E
LIFT
U P VAL VE
TIL T DOWN V
AL VE
AUX 1 V
AL VE
FRAME LEVEL
RIGHT
VA LV E
ALL
W HEEL
STEER V
AL VE
RIGHT
ST AB UP
VA LV E
LEFT
ST AB UP
VA LV E
FRAME LEVEL
LEFT
VAL
VE
LEFT
ST AB DOWN V
AL VE
RIGHT
ST AB DOWN V
AL VE
CRAB STEER V
AL VE
FUEL
LEVEL
ECM IGNITION
AUX RTN
TELE RTN
LIFTR TN
TILT RTN
STAB R TN
PARK BRAKE
ALTERNA TOR D+
ENGINE STAR T
LOAD MOMENTCUT OUT
FRAME LEVELLEFT
PRE HEAT
FRAME LEVELRIGHT
CRAB STEER INPUT(BUCKET SHAKE)
LOAD MOMENTSHUT OFF LED
LOAD MOMENTSHUT OFF
ALLWHEEL STEER LED
ALLWHEEL STEER INPUT
2 WHEELSTEER LED
CRAB STEER LED
JOYSTICK LOCK LED
FOR
W ARD INPUT CAN 1 LOW CAN 1 HIGH BOOM
ANGLE
JOYSTICK LOCK
MICROPROCESSOR PWR MICROPROCESSOR PWR
SEA
T SW 2
ST AB DEPLOYED LH ST AB DEPLOYED RH
POWER
GROUND
POWER
GROUND
NEUTRALINPUT
BOOM RETRACT
REVERSING
ALARM
AND LIGHTS RELA
Y
ST ABS
AND FRAME LEVELING SPEED V
AL VE
TRANS 1ST BUZZER BOOM
ANGLE SENSOR GROUND
TRANS 2ND AIR FIL
TER RESTRICTION
ENGAGE ST
AR TER
TRANS
TEMP
CLUTCH SWITCH HYD FIL
TER RESTRICTION
TRANS REVERSE TRANS FOR
W ARD
2ND GEAR INPUT
REVERSE INPUT
1STGEAR INPUT
3RD GEAR INPUT
4TH GEAR INPUT
BOOM EXTENSION LIMIT
SEA
T SWITCH
TRANS SPD PWR
TRANS SPD
1
2
3
4
504
TELE IN
504TELE IN
501 LIFT
DN
501 LIFTDN 51 1 AUX B
511 AUX B
500 LIFT
UP
500 LIFTUP
510AUX A
510
AUX
A
710 CAN HI 6 RED 0.75mm²
710 CAN HI 6 RED 0.75mm²
71 1 CAN LO 6 BLK 0.75mm²
71 1 CAN LO 6 BLK 0.75mm²
S25 S43 S45 S47
202 CNTRL
PWR
YEL
6mm²
010 GND BLK 6mm²
SN749
THROTTLE PEDAL
A B C D E F
706 CAN HI 4 RED 0.75mm² 706 CAN HI 4 RED 0.75mm² 707 CAN LO 4 BLK 0.75mm² 707 CAN LO 4 BLK 0.75mm² 702 CAN HI 2 RED 0.75mm² 702 CAN HI 2 RED 0.75mm²
[8,D]
703 CAN LO 2 BLK 0.75mm² 703 CAN LO 2 BLK 0.75mm²
[8,D]
514 SPD VL
V
514 SPD VLV
513 SPD VLV R TN
513 SPD VLV R TN
516 FRAME L
VL
RH
516 FRAME LVL RH
515 FRAME L
VL
LH
515 FRAME LVL LH
517 RH O/R DN
517 RH O/R DN
518 RH O/R UP
518 RH O/R UP
519 LH O/R DN
519 LH O/R DN
520 LH O/R UP
520 LH O/R UP
DISPLAY
GD86
1 2 3 4 5 6 7 8 9 10 11 12 13 14 NC
526 LEVELR
526 LEVEL
R
524 LEVELL
524 LEVEL
L
104 KEYB ATT RED
104 KEY
BA
TT
RED
03-CAB 2-[1,D]
200 KEYIGN YEL
200 KEY
IGN
YEL
03-CAB 2-[1,D]
300 KEYS TRT
300 KEYSTR T
BUZZER
AH1
18 CONT AH1
18-
AH1
18 PULSE
DISPLAY,LSI
GD1
19 1 2 3 4 5 6 7 8 NC1
041 GND BLK
03-CAB 2-[8,D]
527 LSI CANCEL
527 LSI CANCEL
528 LSI OUT
528 LSI OUT
039 GND BLK
039 GND BLK
03-CAB 2-[8,D]
040 GND BLK
040 GND BLK
704 CAN HI 3 RED 0.75mm²
704 CAN HI 3 RED 0.75mm²
705 CAN LO 3 BLK 0.75mm²
705 CAN LO 3 BLK 0.75mm² 708 CAN HI 5 RED 0.75mm²
708 CAN HI 5 RED 0.75mm²
709 CAN LO 5 BLK 0.75mm²
709 CAN LO 5 BLK 0.75mm²
212 KEYPWR YEL
212 KEY
PWR
YEL
03-CAB 2-[8,D]
314 FWD
314 FWD
315 NEUT 315 NEUT
316 REV 316 REV
317 GEAR 1
317 GEAR 1 318 GEAR 2
318 GEAR 2
319 GEAR 3 319 GEAR 3
324 2WS 324 2WS
320 BM
ANG
320 BMANG
322 BM RETRACT
322 BM RETRACT
325
TRANS F
325
TRANS F
326
TRANS R
326
TRANS R
327
TRANS 1
327
TRANS 1
328
TRANS 2
328
TRANS 2
337
TRANS
TEMP
337
TRANS
TEMP
506
TIL T UP
506T ILT UP
507
TIL
T D N
507T ILT DN
702 CAN HI 2 RED 0.75mm²
[1,H]
703 CAN LO 2 BLK 0.75mm²
[1,H]
321 FUEL
LV
L
321 FUELL VL
503
TELE OUT
503TELE OUT
502 LIFTR TN
502 LIFTR TN
505TELE R TN
505TELE R TN
508TIL TR TN
508T ILT RTN
512AUX R TN
512AUX R TN
525-1AL TD +
525-1
AL T D +
201 KEY
PWR
YEL
201 KEY
PWR
YEL
03-CAB 2-[8,D]
037 PED GND BLK 307 PED SIG 307 PED SIG 308 PED PWR
037-2 IVS GND BLK
309 IVS SIG 309 IVS SIG 308-2 IVS PWR 525-2
AL T D +
525-2
AL T D +
313 CLUTCH SW
313 CLUTCH SW
530 HYD FL
TR
530 HYD FL
TR
521 4WS VLV
521 4WS VL
V
522 CRAB VLV
522 CRAB VL
V
312 ECM IGN
312 ECM IGN
301 PREHEAT
301 PREHEAT
421 2WS IND 421 2WS IND 422 CRAB IND 422 CRAB IND
423 4WS IND
423 4WS IND
X249
1
X233
1
310 STEER PWR 310 STEER PWR 329 2WS LOCK 329 2WS LOCK 215 KEY
IGN
YEL
214 JYSTK LOCK
YEL
214 JYSTK LOCK
YEL
034 GND BLK
034 GND BLK
338 ENG STR
T
338 ENG STR
T
433 BUZZER
[2,E]
433 BUZZER
[8,D]
206 JYSTK PWRYEL
206 JYSTK PWR
YEL
[8,C]
031 GND BLK
031 GND BLK
03-CAB 2-[8,D]
700 CAN HI 1 RED 0.75mm²
700 CAN HI 1 RED 0.75mm²
701 CAN LO 1 BLK 0.75mm²
701 CAN LO 1 BLK 0.75mm²
003
TW
.P AIR (TX)
[8,C]
003
TW
.P A IR (TX)
[3,F]
03-CAB 2-[8,C]
002
TW
.P AIR (RX)
[8,C]
002
TW
.P AIR (RX)
[3,F]
03-CAB 2-[8,C]
204 LSI PWR
YEL
[8,C]
204 LSI PWR
YEL
[8,H]
03-CAB 2-[8,D]
LSI SEN +VE BLK
[3,C]
LSI SEN +VE BLK LSI SEN +VE BLK [8,H]
LSI SEN 2 -VE RED
[3,C]
LSI SEN 2 -VE RED [8,H]
LSI SEN 1 -VE BLU
[3,C]
LSI SEN 1 -VE BLU [8,H]
LSI SEN SHLD1
[3,C]
[8,H] LSI SEN SHLD1
203 DISP
PWR
YEL
203 DISP
PWR
YEL
03-CAB 2-[8,D]
206 JYSTK PWR
YEL
[8,C]
03-CAB 2-[8,D]
216 KEY
IGN
Y EL
216 KEY
IGN
YEL
028-1 GND BLK 028-1 GND BLK
415-1 SW L
T
415-1 SW L
T
028-7 GND BLK 028-7 GND BLK
028-7 GND BLK
415-7 SW L
T
415-7 SW L
T
217 KEY
IGN
Y EL
217 KEY
IGN
YEL
SWITCH, BRAKE PEDAL
SW76
1
2
3
4
205 BRK LT POWERYEL 1.5mm²
205 BRK L
T P OWER
YEL
1.5mm²
03-CAB 2-[1,D]
207 PWR SKTYEL 1.5mm²
207 PWR SKT
YEL
1.5mm²
03-CAB 2-[1,D]
052 GND BLK 1.5mm²
052 GND BLK 1.5mm²
03-CAB 2-[8,D]
S356
037-1 PED GND BLK
S357
308-1 PED PWR
POWER SOCKET MS367
1
2
3
X368 A B C D E F G H J K L M N O P Q R S T U V W X
028-2 GND BLK
03-CAB 2-[1,B]
415-2 SW L
T
03-CAB 2-[2,B]
028 GND BLK
03-CAB 2-[8,C]
415 SW L
T
03-CAB 2-[1,D]
523 PBRK 03-CAB 2-[8,D]
306 REV RL
03-CAB 2-[1,D]
028-6 GND BLK
03-CAB 2-[8,B]
415-6 SW L
T
03-CAB 2-[8,B]
360 SEA
T SW2 1mm²
360 SEA
T S W2 1mm²
03-CAB 2-[8,D]
YEL
224 KEY
PWR
03-CAB 2-[8,D]
SWITCH,LSI OVERRIDE
+ +
SW375
1 2 3 4 5 6 7 8 9 10
SWITCH,JOYSTICK OVVERIDE
+ +
SW142
1 2 3 4 5 6 7 8 9 10
SWITCH,FRAME LEVEL
+ +
SW414
1 2 3 4 5 6 7 8 9 10
SWITCH,STEER SELECT
(SHOWN IN 2WS)
+ +
SW376
1 2 3 4 5 6 7 8 9 10
SWITCH,IGNITION
SW16
30A
30B
15A
15B
58A
58B
SW16-1
19A
19B
17A
17B
50A
50B
SWITCH,FNR
SW415
1
2
3
4
5
6
7
8
X363
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
230 SPD PWR
YEL
230 SPD PWR
YEL
302
TRANS SPD
302
TRANS SPD
PLUGGED
CAN LOW
CAN HI
GND
PWR
JOYSTICK,ELOBAU
PLUGGED
WHT
BN
YEL
GRN
120 OHM CAN 1
JS404
1
2
3
4
5
6
420 BRK LT SW WHT1.5mm²
420 BRK L
T SW WHT
1.5mm²
03-CAB 2-[1,D]
S102
LSI SEN SHLD2
X233-1 1
027 GND BLK
WHT330-2 ST DEPLRH
08-OPTS-[4,A]
WHT331-2 ST DEPLLH
08-OPTS-[4,A]
WHT
323 SEA
T SW1
WHT
323 SEA
T SW1
03-CAB 2-[1,D]
X995
1 2
X995-1 1 2
WHT
330-2 ST
DEPL
RH
WHT
330-2 ST
DEPL
R H
WHT
331-2 ST
DEPL
LH
WHT
331-2 ST
DEPL
LH
X995-2 1 2